Bostitch CAP2080WB Manuel utilisateur

BEFORE OPERATING THIS COMPRESSOR, THE USER SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW

THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE COMPRESSOR FOR FUTURE

REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE USAR ESTE COMPRESOR, EL USUARIO DEBE ESTUDIAR ESTE MANUAL PARA ENTENDER Y SEGUIR LAS

ADVERTENCIAS DE SEGURIDAD Y LAS INSTRUCCIONES. CONSERVE ESTAS INSTRUCCIONES CON EL COMPRESOR

PARA REFERENCIA FUTURA. SI TIENE ALGUNA PREGUNTA, DIRÍJASE AL REPRESENTANTE O AL DISTRIBUIDOR.

AVANT D’UTILISER LE COMPRESSEUR, L’UTILISATEUR DOIT LIRE CE MANUEL AFIN DE COMPRENDRE ET DE

RESPECTER LES AVERTISSEMENTS ET CONSIGNES DE SÉCURITÉ. GARDER CES INSTRUCTIONS AVEC LE

COMPRESSEUR POUR RÉFÉRENCE ULTÉRIEURE. POUR DE PLUS AMPLES INFORMATIONS, COMMUNIQUER AVEC

VOTRE REPRÉSENTANT OU DISTRIBUTEUR BOSTITCH.

160181REVA 8/03

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓN Y DE MANTENIMIENTO

MANUEL D’OPÉRATION ET DE MAINTENANCET

D’ENTRETIEN

CAP2080WB

AIR COMPRESSOR

COMPRESOR DE AIRE

COMPRESSEUR D’AIR

Stanley Fastening Systems

INTRODUCTION

Congratulations on your purchase of a High Performance BOSTITCH Portable Air Compressor.

This compressor has been designed to provide compressed air to power various pneumatic

tools - including pneumatic fastening tools.

Before assembling, operating or maintaining this air compressor, users must read and

understand the information contained in this owner’s manual. Carefully review the Rules for

Safe Operation section in this owner’s manual and fully understand all warnings.

Danger indicates an imminently hazardous situation which, if not avoided, WILL

result in death or serious injury.

Warnings indicate a potentially hazardous situation which, if not avoided,could

result in death or serious bodily injury.

NOTICE!: Notice indicates important information that if not followed correctly could result in

damage to equipment.

INDEX

Safety Instructions ..........................................................................................................................2

Rules for Safe Operation ..........................................................................................................3, 4

Electrical Grounding Instructions ............................................................................................5, 6

Features...............................................................................................................................................7

Operation Instructions.....................................................................................................................8

General Maintenance .................................................................................................................8, 9

Trouble Shooting guide .................................................................................................................10

Warranty ...........................................................................................................................................11

NOTE:

Bostitch compressors have been engineered to provide excellent customer satisfaction and

are designed to achieve maximum performance.

RULES FOR SAFE OPERATION

Be Educated:

All users must read and fully understand all information contained in this owner’s manual

before assembling, operating, or maintaining this air compressor.

Avoid Moving Parts:

When the compressor is plugged into an electrical source and the pressure switch is in the

ON/AUTO position, this compressor will cycle automatically.

• Never touch any moving parts.

• Keep all body parts, hair, clothing, and jewelry away from moving parts.

• Never operate the air compressor without all guards and shrouds in place.

• Never stand on the compressor.

Attachments and Accessories:

For any attachment or accessory you will be using with this compressor, the maximum

allowable recommended pressure should be clearly marked on the product or should be

clearly noted within the operations manual. Exceeding the pressure rating of these

attachments (including, but not limited to: air tools, air operated accessories, spray guns, air

hose, air hose connections, tires and other inflatables) could cause them to fly apart or

explode and could result in serious injury.

• Never exceed the maximum allowable pressure recommended by the manufacturer of any

attachment or accessory you use with this compressor.

Personal Protection:

The employer and/or user must ensure that proper eye protection is worn. Eye

protection equipment must conform to the requirements of the American

National Standards Institute ANSI Z87.1 and provide both frontal and side

protection.

NOTICE!: Non-side shielded spectacles and face shields alone do not provide

adequate protection. Eye protection conforming to ANSI Z87.1 will always be

marked “Z87”.

CAUTION: Additional Safety Protection will be required in some environments. For

example, the working area may include exposure to noise level which can lead

to hearing damage. The employer and user must ensure that any necessary

hearing protection is provided and used by the operator and others in the work

area. Some environments will require the use of head protection equipment.

When required, the employer and user must ensure that head protection

conforming to ANSI Z89.1.

• Always wear eye protection.

• Wear proper hearing and head protection.

• Compressed air blast must never be aimed at anyone. Compressed air can cause bodily

injury and can propel loose particles and small objects at high speed.

• Keep children away from area of operation.

Transporting:

Use the handle to move the compressor. Do not drag or pull the compressor by the power

cord or air hose. Always disconnect the air compressor before transporting.

RULES FOR SAFE OPERATION (continued)

Air Tanks:

Due to condensation associated with the process of compressing air, moisture will build up

inside your compressor’s air tank. Drain tanks of moisture daily (See General Maintenance).

Failure to drain moisture from the tanks properly could lead to the formation of rust and

thinning of the steel tank.

WARNING: FAILURE TO REGULARLY DRAIN TANK MAY CAUSE TANK CORROSION AND

RISK OF TANK EXPLOSION, RESULTING IN SERIOUS INJURY. TO AVOID RISK OF TANK

FAILURE DURING USE, DRAIN TANK AFTER EACH USE OR EVERY FOUR HOURS OF

OPERATION TO PREVENT CONDENSATION BUILD-UP AND TANK CORROSION.

WARNING: DO NOT PERFORM WELDING OR REPAIR OPERATIONS ON THE AIR TANK OF

THIS COMPRESSOR. WELDING ON THE AIR COMPRESSOR TANK CAN SEVERELY IMPAIR

TANK STRENGTH AND CAUSE AN EXTREMELY HAZARDOUS CONDITION. WELDING ON

THE TANK IN ANY MANNER WILL VOID THE WARRANTY.

Ventilation:

WARNING: RISK OF FIRE OR EXPLOSION - DO NOT SPRAY FLAMMABLE LIQUID IN A

CONFINED AREA. SPRAY AREA MUST BE WELL VENTILATED. DO NOT SMOKE WHILE

SPRAYING AND DO NOT SPRAY WHERE SPARK OR FLAME IS PRESENT. KEEP

COMPRESSORS AS FAR FROM SPRAYING AREA AS POSSIBLE.

Risk of Burns:

All air compressors generate heat, even operating under normal conditions.

• To avoid serious burns, never touch the cylinder head parts or tubing during or immediately

after operation.

ELECTRICAL GROUNDING INSTRUCTIONS:

This product should be electrically grounded. In the event of an electrical short circuit,

grounding reduces the risk of electrical shock by providing an escape wire for electrical

current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

DANGER: IMPROPER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A RISK

OF ELECTRIC SHOCK. If a repair or replacement cord is necessary, do not connect the

grounding wire to either flat blade terminal. Check with a qualified electrician or serviceman,

if the grounding instructions are not completely understood or if there is doubt as to whether

this product is properly grounded. Do not modify the plug provided. If the supplied plug does

not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is shipped for use on a nominal 120-volt circuit, and has a grounding plug that

looks like the plug in sketch A. A temporary adapter that looks like the adapter illustrated in

sketches B and C may be used to connect this plug to a 2-pole receptacle as shown in sketch

B, if a properly grounded outlet is not available. The temporary adapter should be used only

until a properly grounded outlet (sketch A) can be installed by a qualified electrician. The

green colored rigid ear, lug, or like extending from the adapter must be connected to a

permanent ground such as a properly grounded outlet box cover. Whenever the adapter is

used, it must be held in place by a metal screw.

The motor of this compressor has a thermal overload protector in the motor winding. If the

motor should overheat, the overload protector will shut the motor off. When the temperature

returns to normal, the motor will restart automatically.

NOTICE! Do not stop the compressor by pulling out the plug. Use only the Auto/Off switch,

which operates a pressure relief valve on the compressor. If the compressor is plugged in

with the switch in the “Auto” position, the compressor may have trouble restarting against

the high pressure which could cause excessive heat build up and could damage the motor.

Safety Valve:

This compressor is equipped with a safety valve that is set to avoid over-pressurization of the

air tanks. This valve is factory pre-set at 140 PSI and will not function unless tank pressure

reaches this pressure. DO NOT ATTEMPT TO ADJUST OR ELIMINATE THIS SAFETY DEVICE.

ANY ADJUSTMENTS TO THIS VALVE COULD CAUSE SERIOUS INJURY. If this device

requires service or maintenance, see an Authorized BOSTITCH Service Center.

Grounding Pin

Metal Screw

Grounding Pin

Grounding Means

Cover of

grounded

outlet box

ELECTRICAL GROUNDING INSTRUCTIONS: (continued)

DUTY CYCLE:

To ensure long life of your BOSTITCH air compressor, do not operate on more than a 50% duty

cycle. If this air compressor pumps air more than 50% of one hour, then the compressor’s

capability is less than the air delivery required by the application. Always match the air

volume requirements of the attachment or accessory with the air volume delivery of the

compressor.

Notice!: BOSTITCH does not recommend the use of extension cords with compressors. The

use of an extension cord can result in the loss of voltage supplied to the compressor which

could prevent the compressor from starting. For optimum performance, plug the compressor

directly into an outlet and increase the length of airline as needed.

If an extension cord must be used, use these guidelines:

Distance Needed Recommended Gauge

Less than 25 ft. 12 Gauge

25 - 50 ft. 10 Gauge

Greater than 50 ft. Not Recommended

CAP2080WB SPECIFICATIONS

Motor: 2HP

115V – 60HZ

Fuse Requirements: 20 Amps minimum

Operating Pressure: 0 – 125 PSI

Safety Valve Setting: 150 PSI

Displacement:

Air Delivery: 7.6 CFM @ 40 PSI

6.5 CFM @ 90 PSI

Maximum Amps at Working Pressure: 15

Tank Size: 8 Gallons

Air Outlet: 1/4" NPT

Pressure Switch Settings: On @ 100 PSI

Off @ 125 PSI

Weight: 135lbs.

PSI = Pounds Per Square Inch: CFM = Cubic Feet Per Minute

FEATURES OF THE BOSTITCH CAP2080WB

A. Pressure Switch: The pressure

switch is the activation mechanism

that is used to start and stop the

compressor. When the switch is

moved to the “AUTO” position, the

motor and pump will compress air

until tank pressure reaches the upper

limit of the factory set operating

pressure. When tank pressure falls

below the factory set “cut in”

pressure, the compressor will again

automatically start to compress air.

B. Tank Pressure Gauge: The tank

pressure gauge indicates the air

pressure that is present in the tank in

PSI (lbs/sq. in.).

C. Regulated Pressure Gauge: The regulated pressure gauge indicates the amount of

pressure that is allowed into the two discharge lines (E) according to the setting of the

regulator.

D. Regulator Knob: The regulator knob is used to adjust the air pressure that is available at

the two discharge lines. The discharge air pressure is increased by turning the knob

clockwise and decreased by turning the knob counter clockwise.

E. Discharge Ports: This compressor is equipped with two discharge ports. These ports are

below the regulator knob and are machined with a 1/4-18 NPT thread to allow the end user to

attach the appropriate style fittings for the application.

F. Drain Cocks: Twist style valves that drain moisture from the tanks when they are opened.

G. Oil Drain Plug: By removing the oil drain plug, oil can be drained from the compressor

crankcase.

H. Oil Fill Plug: Turn counter clockwise to

remove prior to adding oil.

I. Oil Fill Tube: When adding oil to the unit, it is

poured into this opening.

J. Sight Glass: See-through so the user can

quickly and easily verify the oil level prior to

operation.

OPERATION INSTRUCTIONS

Pre-Start Procedures:

1. Inspect the compressor for any damaged components. Do not operate if compressor is

damaged.

2. Check oil level in the compressor pump (See “Checking Oil Level”).

3. Verify that the tanks have been drained and are clear of any moisture or dirt (See

“Draining Tank”).

4. Verify that the air filter is securely in place (See “Air Filter Installation”).

Start-Up Procedures:

1. Verify that the Auto/Off switch is in the Off position.

2. Verify that the tank air pressure is at 0 PSI.

3. Attach the air hose to the discharge line.

4. Plug the unit into a properly grounded outlet.

5. Turn the Auto/Off switch to Auto. The compressor will automatically cycle on and off to

keep the tank pressure maintained .

6. Adjust the pressure regulator to the proper pressure setting required for the air tool.

Shut-Off Procedures:

1. Turn the Auto/Off switch to the Off position.

GENERAL MAINTENANCE

Service and Maintenance:

Prior to performing service and maintenance to the compressor, always disconnect all

accessories and attachments from the unit and disconnect the compressor from the

electrical source. When replacing parts, only use Genuine BOSTITCH replacement parts.

Checking the pump Oil Level - Using the Sight Glass:

1. Verify that the compressor is turned off and on a level surface.

2. Observe the oil level through the clear sight glass that is located at the base

of the crankcase.

3. If oil is visible to the middle of the sight glass, then the oil level is acceptable.

GENERAL MAINTENANCE (continued)

Changing the Oil:

OIL SHOULD BE CHANGED EVERY 3 MONTHS OR 300 HOURS OF OPERATION

1. Verify the compressor is turned Off.

2. Place a small catch basin under the oil drain port (an 8oz. cup will work fine).

3. Remove the oil fill plug.

4. Remove the oil drain plug.

5. Allow the oil to drain into the catch basin - tilting the compressor toward the

drain plug is beneficial.

6. Insert the oil drain plug into the oil drain port.

7. Add 7.5 oz of SAE 40 weight non detergent oil to the crankcase.

8. Insert oil fill plug.

Draining Tanks - Twist-Style Drain Cocks:

1. Verify that the compressor is turned Off.

2. Holding the handle, tilt the compressor toward the drain cocks so that they are positioned

at the bottom of the tank.

3. Turn the drain cocks counter clockwise to open the valve.

4. Keep the compressor tilted until all moisture has been removed.

5. Turn the drain cocks clockwise to close

Checking/Cleaning the Air Filter:

WARNING: COOLING FINS, PUMP HEAD, AND SURROUNDING PARTS ARE VERY HOT. DO

NOT TOUCH.

1. Verify that the compressor is turned Off.

2. Remove the two screws on face of filter assembly.

3. Remove the filter element from the filter housing.

4. Clean filter pad with soap and water as necessary. If the filter becomes clogged or

damaged, replace filter assembly.

WARNING: NEVER CLEAN AIR FILTER WITH A FLAMMABLE LIQUID OR SOLVENT.

EXPLOSIVE VAPORS MAY ACCUMULATE IN THE AIR TANKS AND CAUSE AN EXPLOSION,

RESULTING IN SERIOUS INJURY OR DEATH.

5. Insert filter element into the housing.

6. Re-assemble filter assembly to pump.

ANY OTHER SERVICE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED

BOSTITCH SERVICE CENTER

TROUBLE SHOOTING GUIDE

NOTE: REMOVE POWER SOURCE AND DRAIN TANK PRESSURE PRIOR TO MAKING ANY REPAIRS OR ADJUSTMENTS.

Problem Probable Cause Correction

Unit will not run Tank pressure exceeds “cut in” pressure Once pressure drops below “cut in” pressure, the unit will start.

Extension cord causing excessive amp draw Check guidelines for proper cord gauge

(use of extension cords is not recommended).

Fuse or circuit tripped Replace fuse or breaker

Unit not turned on or not plugged in Check pressure switch and verify that it is in the Auto position.

Verify that unit is plugged in.

Air filter plug not removed Remove air plug and install Air filter.

Cold weather conditions Place compressor in warmer environment for at least 30 minutes

(typically temperatures below freezing) then try restarting.

Air leaks at fittings Fittings loose Tighten fitting. Check with soapy water. DO NOT OVER TIGHTEN.

Air leak at pressure switch Clogged check valve Remove and clean check valve

Unit will not build pressure Application requires excessive air demand Reduce demand on compressor

Loose head Tighten bolts on head

Blown gasket Remove head and check for

broken or deformed gasket. Replace if needed.

Unit will not build pressure Worn or broken valves Remove head and replace valves.

Air leak at tank or air tank Damaged air tank

welds. WARNING: DO NOT DRILL INTO , WELD OR OTHERWISE MODIFY AIR TANK.

DAMAGED OR MODIFIED TANKS CAN RUPTURE. REPLACE TANK IMMEDIATELY.

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