BOSSCO ZONE:1 Manuel utilisateur

Instruction Manual

Mobile Fibreglass Tower

1450/850 Ladderspan

3T - Through the Trapdoor Method

EN 1004-2 en

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BoSS Zone:1 Instruction Manual

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Contents

1Safety First

1.1 Introduction 2

1.2 Tower Designation 3

1.3 Maintenance - Storage - Transport 3

2Building the Tower

2.1 Pre-Assembly Checks 4

2.2 Component Diagram 6

2.3 Quantity Schedule 8

2.4 Stabilisers 10

2.5 Assembly 11

2.5.1 Assembly General: Steps to 13

2.5.2 Assembly For 1450 Towers: Steps to 14

2.5.3 Assembly For 850 Towers: Steps to 16

2.6 Dismantling 18

3 Using the Tower

3.1 Safety Checklist 19

3.2 Pre-Use Checklist 19

3.3 Use 20

3.4 Movement of the Assembled Prefabricated Tower Scaffold 22

1 3

4 7

4 9

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2BoSS Zone:1 Instruction Manual

1 Safety First

1.1 Introduction

Please read this instruction manual carefully.

This instruction manual shall be available at the location of use of

this mobile access tower. Instruction manuals are also available to

download at www.bossaccesstowers.com.

This product shall only be used in accordance with this manual without any

modiﬁcation.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY LEAD TO

DEATH OR SERIOUS INJURY.

Mobile access towers must always be used in accordance with the national

regulations. If any aspect of these instructions conﬂicts with local regulations, please

contact Werner UK Sales & Distribution Ltd. for advice.

Please note that diagrams are for illustrative purposes only.

User training courses are available but must not be used as a substitute for

familiarity with this manual.

A BoSS Zone:1 ﬁbreglass mobile access tower is a safe and practical alternative

when other towers are not suitable for use, especially around electricity. They

provide indoor and outdoor access solutions where a stable and secure platform is

required. Ideal for maintenance and installation work or short-term access, the highly

versatile towers provide a strong working platform for a variety of heights.

Veriﬁcation and assessment documentation is held by Werner UK Sales &

Distribution Ltd.

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1 Safety First

1.2 Tower Designation

3 8/12 XXXD H2

Load Class (2 = 153kg/m2UDL, 3 = 204kg/m2UDL*)

Max. Platform Height Outdoors (m)

Max. Platform Height Indoors (m)

Access Method

A = Stairway, B = Stair ladder, C = Inclined Ladder, D = Vertical Ladder

Clear Height Class (H1 = 1.85m, H2 = 1.90m)

*UDL = Uniformly distributed load

1.3 Maintenance - Storage – Transport

•The BoSS mobile tower system is robust and requires little maintenance.

•All components and their parts should be regularly inspected to identify

damage, particularly to joints.

•Refer to the BoSS Fibreglass Tower Inspection Guidance for detailed

inspection and maintenance advice, the guidance is available to download

at: www.bossaccesstowers.com.

•Threads, hinges, and brace latches may be lubricated with light oil. Ensure oil

does not contaminate climbing or walking surfaces.

•Safety labels should be kept legible. Replacement labels are available from

Werner UK Sales & Distribution Ltd.

•Surfaces should be kept reasonably free of dried paint, plaster etc.

•Use of solvents on wooden platform surfaces and plastic components should

be avoided.

•Components should be stored in clean, dry conditions with due care to prevent

damage.

•During transportation ensure components are not damaged by excessive

strapping forces.

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4BoSS Zone:1 Instruction Manual

2 Building the Tower

2.1 Pre-Assembly Checks

•Check overhead that the area into which the structure is to be erected contains

no obstructions, particularly electrical or radio radiation hazards.

•Ensure the ground on which the mobile access tower is to be erected is capable

of supporting the tower in use.

•Check the surface is level within the 315mm range of the adjustable legs.

•Only components speciﬁed in this manual shall be used with BoSS Zone:1

towers. Check all required components are onsite and in a suitable working

condition.

•Damaged components shall not be used and must be put beyond use and

disposed of according to local regulations.

•Adjustable legs should only be used for levelling purposes and never to gain

extra height.

•Ensure distance from the ground to ﬁrst climbing rung is less than 400mm.

•Only climb the tower from the inside using the access

method provided.

•This tower provides a work platform. It must not be

used to access other structures.

•Tower scaffolds are not designed to be lifted or suspended.

•Ensure the safe working load on the structure is not exceeded.

•Tools and materials should be lifted using a reliable lifting material (e.g. a strong

rope) employing a reliable knot (e.g. clove hitch) to ensure safe fastening and

always lift within the footprint of the prefabricated tower scaffold (i.e. within the

area bounded by the stabilisers).

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•Check this manual is available and its contents familiar to all those involved.

•If assembling outdoors; check the forecast windspeed.

○The assembled tower is certiﬁed to wind forces

equating to 27mph, but handling components under

those conditions would be hazardous.

○Also consider the wind funnelling effect of nearby

buildings.

•Towers greater than 8.2m platform height are for indoor use only.

•Consideration should be given to potential wind conditions if the tower is left

unattended.

2 Building the Tower

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6BoSS Zone:1 Instruction Manual

2.2 Component Diagram

2 Building the Tower

Instruction

Manual

Horizontal

Brace

Span

Frame

4 Rung

Platform

(Fixed and

Trapdoor

Platforms)

Ladder Frame

4 Rung

End Toe

Board

Stabiliser

Span

Frame

2 Rung

Ladder Frame

2 Rung

Adjustable Leg

Castor

Diagonal

Brace

Side

Toe

Board

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Component Weights

2 Building the Tower

Component

Code Name Weight (kgs)

32842300 Castor 150mm 3.3

32942300 Castor 125mm 3.0

33351300 Castor 200mm 4.0

35754300 Adjustable leg 1.1

31254300 Ladder Frame 850 2 Rung 9.1

30954300 Span Frame 850 2 Rung 3.5

31154300 Ladder Frame 850 3 Rung 10.4

30854300 Span Frame 850 3 Rung 5.0

31054300 Ladder Frame 850 4 Rung 11.7

30754300 Span Frame 850 4 Rung 6.6

30654300 Ladder Frame 1450 2 Rung 12.6

30354300 Span Frame 1450 2 Rung 6.7

30554300 Ladder Frame 1450 3 Rung 15.1

30254300 Span Frame 1450 3 Rung 9.5

30454300 Ladder Frame 1450 4 Rung 17.6

30154300 Span Frame 1450 4 Rung 12.2

32354300 Fixed Platform 1.8m 17.0

32254300 Fixed Platform 2.5m 23.0

32654300 Trapdoor Platform 1.8m 19.0

32554300 Trapdoor Platform 2.5m 25.0

34654300 Horizontal Brace 1.8m (red) 2.0

34554300 Horizontal Brace 2.5m (red) 2.5

34354300 Diagonal Brace 2.1m (blue) 2.3

34254300 Diagonal Brace 2.7m (blue) 2.6

33154300 Side Toe Board 1.8m 3.2

32254300 Side Toe Board 2.5m 4.4

33554300 End Toe Board 0.6m 1.0

33454300 End Toe Board 1.45m 2.1

35254300 Small Stabiliser 4.7

35354300 Large Stabiliser 5.5

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8BoSS Zone:1 Instruction Manual

2.3 Quantity Schedule

BoSS 1450 Zone:1 : Available in 2 lengths - 1.8m and 2.5m

Internal or External Use Internal Use

Component Working

Height (m) 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7 7.2 7.7 8.2 8.7 9.2 9.7 10.2 10.7 11.2 11.7 12.2 12.7 13.2 13.7 14.2

Code Name Platform

Height (m) 1.2 1.7 2.2 2.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7 7.2 7.7 8.2 8.7 9.2 9.7 10.2 10.7 11.2 11.7 12.2

33351300/

32842300 /

32942300

Castor

125mm/150mm 200mm 44444444444444444444444

35754300 Adjustable Leg 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

30654300 Ladder Frame 1450 2 Rung - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1

30354300 Span Frame 1450 2 Rung - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1

30554300 Ladder Frame 1450 3 Rung - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -

30254300 Span Frame 1450 3 Rung - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 -

30454300 Ladder Frame 1450 4 Rung 1 - 1 1 2 1 2 2 3 2 3 3 4 3 4 4 5 4 5 5 6 5 6

30154300 Span Frame 1450 4 Rung 1 - 1 1 2 1 2 2 3 2 3 3 4 3 4 4 5 4 5 5 6 5 6

32354300 /

32254300 Fixed Platform 1.8m and 2.5m 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 3 3 3 3 4 4 4 4

32654300 /

32554300

Trapdoor Platform 1.8m and

2.5m 11112222333344433333444

34654300/

34554300

Horizontal Brace 1.8m and

2.5m (red) 6 6 6 6 10 10 10 10 14 14 14 14 18 18 18 18 22 22 22 22 26 26 26

34354300/

34254300

Diagonal Brace 2.1m and 2.7m

(blue) 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

33154300 /

33354300 Side Toe Board 1.8m and 2.5m 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

33454300 End Toe Board 1.45m 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

35254300 Small Stabiliser - - - 4 4 4 4 4 4 4 - - - - - - - - - - - - -

35354300 Large Stabiliser - - - - - - - - - - 4 4 4 4 4 4 4 4 4 4 4 4 4

Tower Total Self-weight 1.8m (kgs) 112 128 133 177 211 228 235 260 294 311 321 346 380 397 404 376 391 408 415 440 474 491 498

Tower Total Self-weight 2.5m (kgs) 130 146 152 201 244 261 269 300 342 359 370 401 444 460 468 428 446 463 471 501 544 561 569

2 Building the Tower

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