BOSSCO BA440 PISTON Manuel utilisateur

310969

3/20/18 DJH

http://www.bossair.com

Pක඗ඌඝඋග Mඉඖඝඉඔ

BA440 PISTON

Hydraulic Air Compressor

This manual must be read carefully before using your Boss Industries, LLC BA440 PISTON. Store in a

safe and convenient location for future reference.

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Contents

Welcome...............................................4

General Information.........................................4

Safety....................................................5

General Safety Overview.................................5

Safety Precautions...........................................6

Specifications......................................8

Specification Sheet..........................................8

Installation & Operation......................9

Mounting the Compressor................................9

Installation of Wiring.......................................10

Connecting the Hydraulic Hoses....................10

Connecting the Air Hoses..............................10

Pre-Start-up Inspection Checks.....................11

Check All Fluid Levels....................................11

Machine Documentation................................11

Operating Procedure......................................12

Shutdown Procedure.....................................12

Operating Conditions.....................................12

Maintenance.......................................13

Lifetime Warranty Information........................13

Recommended Spare Parts List....................13

Maintenance Chart.........................................14

Compressor Oil..............................................15

Compressor Oil Fill, Level, and Drain............16

Changing the Air Intake Filter........................16

Changing the Hydraulic Oil Cooler.................16

Piston Ring Replacement..............................16

Oil Pump Replacement..................................18

Crankshaft and Bearing Replacement...........18

Troubleshooting................................20

Low Oil Pressure............................................20

No Oil Pressure..............................................20

Compressor Will Not Engage.........................20

Compressor Engages But Will Not Pressurize

Tank............................................................20

Compressor Does Not Recover Pressure as

Fast as it Should..........................................20

Contacting Boss Industries, LLC....................20

Warranty.............................................21

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Welcome

General Information

Thank you for choosing the Boss Industries, LLC

BA440 PISTON Hydraulic Air Compressor. Before

operating, carefully read this manual and become well

acquainted with your new machine. Doing this will

increase your safety and maximize the life of the

machine.

While this manual is written to be as accurate as

possible, Boss Industries, LLC strives to continually

improve the efficiency and performance of its

machines. As a result, sometimes there may be slight

differences between a given version of the manual

and the machine.

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Safety

General Safety Overview

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Safety

Safety Precautions

The following safety precautions are a general guide to safe operation of the equipment.

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Safety

Safety Precautions (continued)

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Specifications

Specification Sheet

COMPRESSOR SPECIFICATIONS

Model BA440 PISTON

Type Hydraulic Air Compressor

Output Compressor RPM Hyd Flow Hyd Pressure

Delivery 40 CFM @ 100 PSI 1650 12.18 GPM 2100 PSIG

35 CFM @ 100 PSI 1400 10.16 GPM 2100 PSIG

30 CFM @ 100 PSI 1150 8.35 GPM 2100 PSIG

Operating Pressure

Range 90 - 150 PSIG

Ambient Operating

Temperature Range -20°- 100°F

Oil Capacity

(Compressor) 1 1/3 quarts

Air Service Connection 1/2” NPT

Overall Dimensions 26.50” L X 23 ” W X 19.75” H

Weight 180 lbs.

*CALCULATIONS PERFORMED @ 85% EFFICIENCY MECHANICAL AND 96% EFFICIENCY

VOLUMETRIC.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

●BA440 system is to run intermittently.

●When the BA440 is installed with other hydraulic drive equipment it will require a dedicated flow line.

●If other hydraulics are required, the reservoir size should be at least 20 GAL for the BA440 plus all the other

manufacturer’s requirements.

●Cooling air intake must not see air temperatures above ambient.

●Cooling air discharge must have 10” clearance from any obstructions.

●20° maximum operating slope.

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Installation & Operation

Mounting the Compressor

When mounting the compressor, care should be taken

to ensure that its location does not impede the

operation of other components on the vehicle.

For example, if your vehicle is equipped with a crane,

you must make sure the compressor will not interfere

with the swing of the crane. In addition, the

compressor should be installed in an area that permits

cool ambient air to enter the air filter and the hot air

to exhaust without recirculating into the machine. A

minimum of 10” of clearance is needed for the hot

discharge air from the cooler. Cool ambient air is

drawn in from under the frame. One last

consideration in the mounting should be the routing

of hydraulic hoses. Be sure these can be safely run

to the hydraulic manifold on the machine. The unit

should be secured to the vehicle with four 3/8” grade

8 bolts, flat washers, and loc washers. Ensure that

you have a sub structure that will support the weight

of the compressor. Be sure to follow all National

Vehicle Safety Standards.

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Installation of Wiring

This unit is shipped from the factory with all

necessary internal wiring installed. The only

remaining wiring necessary is the wiring needed to

interface your vehicle/power source with the Boss

compressor. The unit is shipped with 1 end of a 5 pin

connector. They need to be connected as follows:

Pin A (Yellow) - 12VDC power supply

(24VDC if equipped)

Pin B (Red) - Battery (Positive Terminal)

Pin C (Green) - PTO Ground

Pin D(Orange) - 12VDC output signal

(24VDC if equipped)

Pin E (Black) - Battery (Negative Terminal)

Connecting the Hydraulic Hoses

The hydraulic hoses to the compressor should be

connected directly to the hydraulic manifold with

appropriately sized fittings. The input line should be

made from a good quality high pressure (min. 3000

PSI) hydraulic hose 1/2" or 3/4” i.d. The return line

can be made from a medium pressure (min 1000 psi)

hydraulic hose 3/4" i.d. Care should be taken to see

that the hoses are not installed with kinks or bends

that inhibit flow of the hydraulic oil. Lack of flow

could result in damage to the motor and compressor.

Lastly, check to make sure hoses are not in contact

with sharp objects or edges that may fray, chafe, or

cut them over time. Secure all hoses with tie down

straps or clamps.

Installation & Operation

Connecting the Air Hoses

The air discharge hose should be connected directly

to the “AIR” port. The fitting is a 1/2” female NPT.

The air line should be made from a good quality (min

200 Psi) hydraulic hose 1/2” or 3/4” i.d. Care should

be taken to see that the hose is not installed with

kinks. When adding an air hose, ensure OSHA

Regulation 1910.169 is followed.

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