Bosch Active Line series Manuel utilisateur

Robert Bosch GmbH

72757 Reutlingen

Germany

www.bosch-ebike.com

0 275 U07 XPX (2019.01) T / 56

en Original operating instructions

fr Notice d'utilisation d'origine

es Instrucciones de servicio originales

Owner’s Manual – The Bosch Drive System

Battery

BBS266 | BBR266 | BBS276 | BBR276 |

BBP285 | BBP286 | BBP287 | BBP288 | BBP295 | BBP296

Active Line/Performance Line

This manual contains important safety,

performance and service information.

Read and understand it along with the

information provided to you by your

bicycle manufacturer before using the

product, and keep it for reference.

Cette notice contient d'importantes

informationes sur la sécurité, les

performances et l'entretien. Lisez-les et

comprenez-les ainsi que les informations

fournies par le fabricant de votre vélo

avant d'utiliser le produit, et conservez-

les pour référence ultérieure.

Este manual contiene información

importante de seguridad, rendimiento y

mantenimiento. Léalo y asegúrese de

entenderlo junto con la información que

le ha facilitado el fabricante de su

bicicleta antes de usar el producto;

guárdelo a modo de referencia.

Introduction.............................................................2

About Warnings......................................................2

General Warnings....................................................2

Using your Manual....................................................2

On-product warning labels.................................................3

Handling the lithium-ion battery pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Safety warnings for Bosch eBike batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Product description and specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Fitting .............................................................9

Operation......................................................... 13

Transport......................................................... 13

Maintenance/cleaning.............................................. 13

Storing........................................................... 14

Troubleshooting ....................................................... 16

Battery Recycling Program .............................................. 17

English – 1

Bosch eBike Systems 0 275 U07 XPX | (1/10/2019)

English – 2

0 275 U07 XPX | (10.01.2019) Bosch eBike Systems

Introduction

About Warnings

This manual contains many DANGER, WARNING,

and CAUTION indicators concerning the conse-

quences of failure to use, assemble, maintain, store,

inspect and dispose of a Bosch-equipped eBike in a

safe manner.

– The combination of the safety alert symbol and the

word DANGER indicates a hazardous situation that,

if not avoided, will result in death or serious injury.

– The combination of the safety alert symbol and the

word WARNING indicates a hazardous situation

that, if not avoided, could result in death or serious

injury.

– The combination of the safety alert symbol and the

word CAUTION indicates a hazardous situation

that, if not avoided, could result in minor or moder-

ate injury.

General Warnings

Read all safety warnings and all in-

structions. Failure to follow the warn-

ings and instructions may result in

death or serious injury.

Save all safety warnings and instructions for fu-

ture reference.

The term battery pack used in these operating in-

structions refers to all original Bosch eBike battery

packs.

WARNING

uThis manual contains important safety, perfor-

mance and service information. Read it before

you take the first ride on your new bicycle, and

keep it for reference. The manual can also be found

online at www.bosch-ebike.com.

uThis manual is intended to be read together with

the separate user manual provided with your bi-

cycle. Be sure to read all provided documents in-

cluding labels on the product before your first ride.

uRead ALL accompanying manuals before riding

the bike for the first time. Your Bosch Drive Sys-

tem comes with additional manuals and documents

provided by the manufacturer of the bicycle and

other components. Failure to read and understand

safety information can result in death or serious in-

jury.

uTake responsibility for your own SAFETY. If you

have any questions or do not understand some-

thing, consult with your dealer or the bicycle or

component manufacturer.

uSome eBike accessories may present a choking

hazard to small children. Keep these accessories

away from children.

CAUTION

uThe Bosch Drive System adds weight to your bi-

cycle which you may not be used to lifting. Avoid

injury, use proper lifting techniques.

Using your Manual

In addition to the functions shown here, changes to

software relating to troubleshooting and functional

enhancements may be introduced at any time.

Graphics

The bicycle shown in this manual may differ slightly

from your bicycle, but will be similar enough to help

you understand our instructions.

RIGHT-HAND and LEFT-HAND sides are determined

by facing in the direction the bicycle will travel when

going forward. When you see a broken line (------), the

item referred to is hidden from view.

On-product warning labels

ASafety instructions for PowerPack

BSafety instructions for PowerTube

uWarning labels have been placed on the Bosch

eBike System for your protection. Read and fol-

low the instructions of the labels on the product

carefully. If a label becomes illegible or comes

off, contact your Bosch bicycle dealer to obtain a

replacement. Replacement safety labels are pro-

vided by Bosch at no charge.

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Handling the lithium-ion battery pack

Safety warnings for Bosch eBike

batteries

Read and understand all safety warn-

ings and instructions. Failure to follow

the below warnings could result in death or serious in-

jury.

Save all safety warnings and instructions for fu-

ture reference.

The term battery pack used in these operating in-

structions refers to all original Bosch eBike battery

packs.

DANGER

uDo not puncture or crush the battery pack. Do

not impact the battery pack or modify it in any

way. Do not use the battery pack if it shows visible

damage. Danger of fire or explosion which can

cause death or serious injury.

max.140°F

Protect the battery pack against heat

(e.g., temperature >140°F), fire and

immersing into water. Danger of ex-

plosion.

WARNING

uUse only original Bosch battery packs approved

for your eBike by the manufacturer and pur-

chased from a credible source. Use of non-ap-

proved or counterfeit battery packs can lead to

death or serious injury.

uRemove the battery from the eBike before be-

ginning work (e.g. inspection, repair, assembly,

maintenance, work on the chain, etc.) on the

eBike, transporting it with a car or airplane, or

storing it. Unintentional activation of the eBike sys-

tem poses a risk of injury.

uDo not open the battery. There is a risk of short-

circuiting. Opening the battery voids any and all

warranty claims.

uWhen the battery is not in use, keep it away from

paper clips, coins, keys, nails, screws or other

small metal objects that could make a connec-

tion from one terminal to another. A short circuit

between the battery terminals may cause burns or a

fire. Short circuit damage which occurs in this in-

stance voids any and all warranty claims against

Bosch.

uAvoid mechanical loads and exposure to high

temperatures. These can damage the battery cells

and cause the flammable contents to leak out.

uDo not place the charger or the battery near

flammable materials. Ensure the battery is com-

pletely dry and placed on a fireproof surface be-

fore charging. There is a risk of fire due to the heat

generated during charging.

uThe eBike battery must not be left unattended

while charging.

uIf used incorrectly, liquid may leak from the bat-

tery. Contact with this liquid should be avoided.

If contact accidentally occurs, rinse off with wa-

ter. If the liquid comes into contact with your

eyes, seek additional medical attention. Liquid

leaking from the battery may cause irritation or

scalding.

uBatteries must not be subjected to mechanical

shock. There is a risk of the battery being damaged.

uThe battery may give off fumes if it becomes

damaged or is used incorrectly. Ensure the area

is well ventilated and seek medical attention

should you experience any adverse effects. The

fumes may irritate the respiratory system.

uOnly charge the battery using original Bosch

chargers. When using chargers that are not made

by Bosch, the risk of fire cannot be excluded.

uUse the battery only in conjunction with eBikes

that have original Bosch eBike drive systems.

This is the only way in which you can protect the

battery against dangerous overload.

uUse only original Bosch batteries that the manu-

facturer has approved for your eBike. Using

other batteries can lead to injuries and pose a fire

hazard. Bosch accepts no liability or warranty

claims if other batteries are used.

uDo not use the rack-mounted battery as a han-

dle. Lifting the eBike up by the battery can damage

the battery.

uRead and observe the safety warnings and in-

structions in all operating instructions of the

eBike system and your eBike.

uKeep the battery away from children.

The safety of both our customers and our products is

important to us. Our eBike batteries are lithium-ion

batteries which have been developed and manufac-

tured in accordance with the latest technology. We

comply with or exceed the requirements of all rele-

vant safety standards. When charged, these lithium-

ion batteries contain a high level of energy. If a fault

occurs (which may not be detectable from the out-

side), in very rare cases and under unfavorable condi-

tions, lithium-ion batteries can catch fire.

Privacy notice

When you connect the eBike to the Bosch diagnostic

tool, data about the eBike batteries (e.g. tempera-

ture, cell voltage, etc.) is transferred to Bosch eBike

Systems (Robert Bosch GmbH) for the purposes of

product improvement. You can find more information

about this on the Bosch eBike website at

www.bosch-ebike.com.

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Product description and

specifications

Product features PowerPack

(6)

(5)

(1)

(13)

(12)

(2)

(3) (4)

(11)

(10)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(12)

(13)

All representations of bike components are schematic

and can deviate from your eBike.

(1) Rack-mounted battery holder

(2) Rack-mounted battery

(3) Operation/state of charge indicator

(4) On/off button

(5) Key for the battery lock

(6) Battery lock

(7) Upper holder for standard battery

(8) Standard battery

(9) Lower holder for standard battery

(10) Cover (supplied only on eBikes with two bat-

tery packs)

(11) Charger

(12) Socket for charging connector

(13) Charging socket cover

Product features PowerTube

(16)

(14)

(5)

(6)

(12) (13)

(14)

(15)

(11)

(4)

(3)

(4)

All representations of bike components are

schematic and can deviate from your eBike.

(3) Operation/state of charge indicator

(4) On/off button

(5) Key for the battery lock

(6) Battery lock

(11) Charger

(12) Socket for charging connector

(13) Charging socket cover

(14) PowerTube safety restraint

(15) PowerTube battery

(16) PowerTube safety hook

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Technical data

Li-ion battery PowerPack 400 PowerPack 500

Product code BBS266A)

BBR266B) BBS276A)

BBR276B)

– Rack-mounted battery 0275007525/526 0275007535/536

Rated voltage V= 36 36

Nominal capacity Ah 11 13.4

Energy Wh 400 500

Operating temperature °F +23 to +104 +23 to +104

Storage temperature °F +14 to +140 +14 to +140

Permitted charging temperature

range

°F +32 to +104 +32 to +104

Weight, approx. lb 5.5A)/5.7B) 5.7A)/6.0B)

Protection rating IP 54 (dust- and splash-

proof)

IP 54 (dust- and splash-

proof)

A) Standard battery

B) Rack-mounted battery

This device is in compliance with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device must not cause harmful interference, and

2. this device must accept any interference that is received, including interference that may cause undesired operation.

This device is in compliance with CAN ICES-3(B)/NM B-3(B).

Li-ion battery PowerTube 400 PowerTube 500 PowerTube 625

Product code BBP287 horizontal

BBP288 vertical

BBP285 horizontal

BBP286 vertical

BBP295 horizontal

BBP296 vertical

Rated voltage V= 36 36 36

Nominal capacity Ah 11 13.4 17.4

Energy Wh 400 500 625

Operating temperature °F +23 to +104 +23 to +104 +23 to +104

Storage temperature °F +14 to +140 +14 to +140 +14 to +140

Permitted charging temperature

range

°F +32 to +104 +32 to +104 +32 to +104

Weight, approx. lb 6.4 6.4 7.7

Protection rating IP 54 (dust- and

splash-proof)

IP 54 (dust- and

splash-proof)

IP 54 (dust- and

splash-proof)

This device is in compliance with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device must not cause harmful interference, and

2. this device must accept any interference that is received, including interference that may cause undesired operation.

This device is in compliance with CAN ICES-3(B)/NM B-3(B).

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