Bongioanni IDEA Series Guide de l'utilisateur

IDEA

INSTALLATION AND SERVICING

INSTRUCTIONS

tipo P

may we thank you for having chosen a BONGIOANNI product.

This manual has been prepared with the aim to acquaint you with the boiler

you have purchased.

Please take time to read it because the instructions and suggestions on the

installation, use and maintenance of your boiler will enable you to obtain the

best results from our high quality product for a very long time.

Bongioanni spa

Dear customer,

IDEA boilers are manufactured to the highest standard of quality, performance and safety in

accordance with EC standards and requirements.

They comply with Gas Safety Regulations and carry the CE mark.

IDEA boilers are classified as type B11BS and are designed for use on gas category II2H3+.

The Manufacturer will not assume any responsibility for the non observance of any relevant

statutory installation requirements, regulations and codes of practice, or any recommenda-

tions and instructions included in this manual.

The installation of IDEA boilers must be in accordance with relevant statutory requirements,

the Gas Safety (Installation and Use) Regulations 1994, Health & Safety at Work Act,

Building Ragulations, I.E.E. Regulations, Construction (Design & Management) Regulations

1994, Local Authority Bylaws, Local Gas Undertaking Regulations, Local & National Water

Byelaws, Fire Authority Regulations and Insurance Company requirements.

The following codes of practice are also applicable:

BS6880 Codes of practice for low temperature hot water heating systems of

output greater than 45 kW. Parts 1, 2 & 3: 1988.

CP342 Code of practice for centralised hot water supply, part 2 Buildings other

than individual dwellings.

BS6644 1991 specifications for gas fired hot water boilers of rated inputs between

60 kW and 2 MW.

IGE/UP/2 Gas installation pipework, boosters and compressors on industrial and

commercial premises.

CIBSE Guide Reference sections B7, B11 and B13.

BS5440 Installation of flues and ventilation for gas appliances of rated input not

exceeding 60 kW.

British Gas IM/11 Flues for commercial and industrial gas fired boilers and air heaters.

CONFORMITY STATEMENT

INSTALLATION REQUIREMENTS

GUIDE TO CONTENTS

1 Description

1.1 General remarks

1.2 Boiler models

1.3 Dimensional drawings

1.4 Technical data

1.5 Boiler components and ancillaries

1.5.1 Gas valves used

1.5.2 IDEA boilers with electric ignition

IDEA boilers with electronic ignition

1.6 Exploded drawings and parts list

1.6.1 Exploded view of boiler block unaccessoried version

1.6.2

Parts list IDEA unaccessoried version

1.6.3 Exploded view of boiler block accessoried version

1.6.4

Parts list IDEA accessoried version

1.6.5

Control panel

2 Installation and operating instructions

2.1 Boiler room

2.2 Gas connection

2.3 Water connection

2.4 Flue connection

2.5 Electrical supply and connection

2.5.1 IDEA boilers with electric ignition

2.5.2 IDEA boilers with electronic ignition

2.6 Casing assembly

2.7 First lighting and boiler control

2.7.1 IDEA boilers with electric ignition

2.7.2 IDEA boilers with electronic ignition

2.7.3 Changing gas type

2.7.4 Checking the flue thermostat

3 Boiler operating and maintenance

Guidance for the user

3.1 Commissioning the boiler

3.1.1 IDEA boilers with electric ignition

3.1.2 IDEA boilers with electronic ignition

3.2 Switching the boiler off

3.3 Warning

3.4 Cleaning the boiler

3.5 Flue safety thermostat

DESCRIPTION

IDEA boilers consists of a range of 6 atmospheric gas fired cast iron sectional boilers offering

high efficiency and low emissions.

Each heat exchanger comprises:

- one front left section

- a variable number of intermediate sections

- one front right section

all connected to each other by means of bi-conical nipples (St 37-2 DIN 1626).

Each boiler is fitted with a stainless steel multi-bar atmospheric gas burner, for operation with

natural gas or LPG.

IDEA boilers are available in the following model configuration:

-T = with electric ignition and pilot-thermocouple system for the flame monitoring

-I = with electronic ignition and ionisation flame detection.

1.1 GENERAL REMARKS

1.2 BOILER MODELS

IDEA BOILERS (ELECTRONIC IGNITION - IONIZED) with pump

Nominal heat output and vessel

Model No. of sections Btu/h kW Ref. No. Ref. No.

IDEA/18 I 3 61,400 18 1810023 1810223

IDEA/27 I 4 92,200 27 1810024 1810224

IDEA/36 I 5 122,900 36 1810035 1810235

IDEA/45 I 6 153,600 45 1810026 -

IDEA/54 I 7 184,300 54 1810027 -

IDEA/63 I 8 215,000 63 1810028 -

IDEA BOILERS (ELECTRIC IGNITION) with pump

Nominal heat output and vessel

Model No.of sections Btu/h kW Ref. No. Ref. No.

IDEA/18 T 3 61,400 18 1810003 1810203

IDEA/27 T 4 92,200 27 1810004 1810204

IDEA/36 T 5 122,900 36 1810015 1810215

IDEA/45 T 6 153,600 45 1810006 -

IDEA/54 T 7 184,300 54 1810007 -

IDEA/63 T 8 215,000 63 1810008 -

1.3 DIMENSIONAL DRAWINGS

IDEA LXBCMPHaHcHr

18 PV 450 80 290 160 125 600 455 395 280

27 PV 600 90 400 200 195 600 455 395 280

18 450 80 290 160 145 600 530 - 370

27 450 90 250 200 65 600 530 - 370

36 600 75 360 240 135 600 530 - 370

45 600 75 320 280 55 600 530 - 370

54 800 120 480 320 175 640 530 - 370

63 800 120 440 360 95 640 530 - 370

IDEA PV IDEA

aFLOW CONNECTION (installation 3/4” 1”

rRETURN CONNECTION (installation) 3/4” 1”

gGAS CONNECTION 3/4” 3/4”

cFILL COCK CONNECTION 1/2” -

480

TECHNICAL DATA

1.4

IDEA (P = with Polidoro burner) 18 PV 27 PV 36 PV 18 27 36 45 54 63

No. of sections 3 4 5345678

Nominal heat input kW 19.9 29.8 34.8 19.9 29.8 39.7 49.7 59.6 69.5

Btu/h 67,900 101,700 135,500 67,900 101,700 135,500 169,600 203,400 237,200

Nominal heat output kW 18 27 31,5 18 27 36 45 54 63

Btu/h 61,400 92,200 122,900 61,400 92,200 122,900 153,600 184,300 215,000

No. of burner injectors 23 4234567

Pilot injectors Ø (T-model only)

Natural Gas G 20 (2 holes) mm 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29

LPG G30/G 31 (1 hole) mm 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24

Burner injectors Ø

Natural Gas G 20 mm 2.70 2.70 2.60 2.70 2.70 2.60 2.60 2.60 2.60

LPG G30/G 31 mm 1.55 1.55 1.45 1.55 1.55 1.55 1.55 1.55 1.55

Inlet pressure

Natural Gas G20 mbar 20 20 20 20 20 20 20 20 20

LPG G30/G31 mbar 30/37 30/37 30/37 30/37 30/37 30/37 30/37 30/37 30/37

Burner pressure

Natural Gas G20 mbar 11,6 11,6 10,1 11,6 11,6 13,2 13,2 13,2 13,2

LPG G30/G31 mbar 28/35 28/35 28/35 28/35 28/35 28/35 28/35 28/35 28/35

Gas rate

(continuous operation)

( 15°C ; 1013 mbar)Nat. Gas G20 m3/h 2.11 3.15 3.69 2.11 3.15 4.20 5.26 6.31 7.36

LPG G30 kg/h 1.57 2.35 2.75 1.57 2.35 3.13 3.92 4.71 5.49

G31 kg/h 1.54 2.31 2.71 1.54 2.31 3.08 3.86 4.63 5.39

Flue outlet Ø mm 110 130 150 110 130 150 150 180 180

Negative pressure required

at flue outlet Pa 1 1 1111111

Electrical supply

T - model W 100 100 100 6 6 6 6 6 6

I - model W 110 110 110 16 16 16 16 16 16

Water content l 11 14 17 11 14 17 20 23 26

Max operating temperature °C 90 90 90 90 90 90 90 90 90

Max hydraulic

pressure bar 3 3 3333333

Capacity of

expansion vessel l 10 10 10 - - - - - -

Flue gas mass flow

g/s 13 18 26 13 18 226 28 41 43

Flue gas temperature

°C 130 136 115 130 136 125 146 126 135

Weight kg 115 137 156 107 126 145 167 191 211

230 V~- 50 Hz

1000 2000 3000 4000 5000 6000 7000 8000 9000

170

250

330

410

mbar

IDEA

l/h

VELOCITA' 3

IDEA 18 - 27 - 36 - PV

WATERSIDE PRESSURE DROP

(not accessoried model) DISCHARGE HEAD (PV models)

l/h

1500

1000 2000 2500 3000 3500

H (m)

GAS TYPE NATURAL GAS LPG

IDEA 18 I SIT NOVA 822 SIT NOVA 822

IDEA 27 I SIT NOVA 822 SIT NOVA 822

IDEA 36 I SIT NOVA 822 SIT NOVA 822

IDEA 45 I SIT NOVA 822 SIT NOVA 822

IDEA 54 I SIT NOVA 822 SIT NOVA 822

IDEA 63 I SIT NOVA 822 SIT NOVA 822

GAS TYPE NATURAL GAS LPG

IDEA 18 T SIT NOVA 820 SIT NOVA 820

IDEA 27 T SIT NOVA 820 SIT NOVA 820

IDEA 36 T SIT NOVA 820 SIT NOVA 820

IDEA 45 T SIT NOVA 820 SIT NOVA 820

IDEA 54 T SIT NOVA 820 SIT NOVA 820

IDEA 63 T SIT NOVA 820 SIT NOVA 820

GAS VALVES

IDEA BOILERS IDEA BOILERS

ELECTRIC IGNITION ELECTRONIC IGNITION

COMPONENTS:

- on/off switch

- automatic combination gas control valve

- stainless steel multi-bar atmospheric gas burner

complete with venturi

- low consumption pilot burner

- ceramic ignition electrode

- thermocouple with interrupter adapter

- electric igniter

- boiler control thermostat

- safety high limite thermostat with thermocouple

serial contacts

- flue thermostat with indication lamp for chim-

ney obstruction

- boiler thermometer

- external flue hood

- stove enamelled casing

COMPONENTS:

- on/off switch

- automatic combination gas control valve

- stainless steel multi-bar atmospheric gas burner

complete with venturi

- electronic flame controller

- ceramic ignition and ionisation electrodes

- boiler lockout/reset button

- boiler control thermostat

- safety high limit thermostat

- flue thermostat with indication lamp for chim-

ney obstruction

- boiler thermometer

- external flue hood

- stove enamelled casing

1.5.1

1.5 BOILER COMPONENTS AND ANCILLARIES

1.5.2

IDEA BOILERS - ELECTRIC IGNITION

IDEA BOILERS - ELECTRONIC IGNITION/IONIZED

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