BOMBARDIER 1982 Guide d'installation

· I

SHOP

MANUAL

1982

f i

BOMBARDIER

snowmobiles .

Legal deposit:

National Library

Quebec

4th

trimester

National Library

Canada

parts

this manual maybe

reproduced in any

form

without

the prior

written

permission

Bombardier Inc.

©Bombardier Inc.

1981

Printed in Canada

@ *Registered trademarks

Bombardier Inc.

\ "

SAFETY NOTICE

The Bombardier snowmobile Shop manual

has

been prepared in order

assist skilled

mechanic's in the efficient repair and maintenance

Bombardier snowmobiles.

This Shop Manual covers only the procedures

the manufacturing date.

Safety features may be impaired

other than genuine Bombardier parts are installed.

Torque wrench tightening specifications must be strictly adhered by. Locking devices

must

installed or replaced by new ones, where specified.

the efficiency

a locking

device

impaired,

must

renewed.

This manual emphasizes particular information denoted by the wording and symbols;

•

~ARNING:

Identifies and instruction which,

not

followed, could cause personal

Injury.

_ CAUTION: Denotes

instruction which,

not

followed, could severely damage

vehicle components.

oNOTE: Indicates supplementary information needed

fully complete

instruction.

Although the mere reading

such information does

not

eliminate the hazard, your un-

derstanding

the information will promote its correct use.

1982

BOMBARDIER SNOWMOBILES

SHOP

MANUAL

INTRODUCTION

This Shop Manual covers the following Bombardier made

1982

snowmobiles.

Elan

Spirit

Citation 3500 Mirage I

Citation 4500/E Mirage

IIIE

Citation

Mirage Special

Nordik Futura 300

Skandic

Everest

500/E

Futura

500IE

Everest

LIC

Futura

LIC

Blizzard 5500

Sonic

Blizzard 9500 Ultra Sonic

Alpine 640

Elite 464

Furthermore, each vehicle has its particular vehicle seri-

number.

'.,

PAGE4

The engine also has a serial number.

Liquid cooled engines

Fan

cooled engines

DEFINITION

NUMBERING

SYSTEMS

The manual makes uses

a 2-part digital numbering

system

01-01), in

ich the first digit represents the

Section, the second digit the Sub-section.

01-01

section sub-section

The numerotation at the

bottom

each page assists

the user

page location.

)

ARRANGEMENT

THE

MANUAL

The manual

divided into ten

(10)

major sections:

Tools

02 Engine

03 Transmission

04 Electrical

05 Suspension

06 Steering and skis

07 Hood and frame

08 Fuel line, wiring harness and cable routing

09 Technical data

10 Warranty

Each

section

comprised

various sub-sections, and

again, each sub-section

has

one

more division.

EX.: 02 ENGINE

05 Engine

type

464 Everest -Futura -Elite

-Cooling system

-Magneto

The

use

"Right"

and

"Left"

indications

the text,

always refers to driving position (when sitting

vehi-

clel.

LEFT

.......

f----

---I.~

RIGHT

1982 BOMBARDIER SNOWMOBILES

SHOP

MANUAL

GENERAL

The information, illustrations and component/system

descriptions contained

this manual

are

correct at time

publication. Bombardier Inc. however, maintains a

policy

continuous improvement

its products with-

out imposing upon itself any obligation to install them

products previously manufactured.

Bombardier Inc. reserves the right at any time to discon-

tinue or change specifications, designs, features, mod-

els

or equipment

without

incurring obligation.

ILLUSTRATIONS & PROCEDURES

An exploded view

conveniently located at the beginn-

ing

each section and

meant to assist the user

identifying parts and components.

This Shop Manual

uses

technical terms which may

sligthly different from the ones

the parts catalogue.

When ordering parts always refer to the parts cata-

logue.

The illustrations show the typical construction

thE

different assemblies and,

all

cases, may not repro-

duce the full detail or exact shape

the parts shown,

however, they represent parts which have the same or a

similar function.

When something special applies (such

adjustment,

etc.), the specific parts are circled and referred to

the

text.

As many

the procedures

this manual are interre-

lated,

suggest,

that

before undertaking any task,

you read and thoroughly understand the entire section

or sub-section in which the procedure

contained.

A number

procedures throughout the book require

the

use

special tools. Where a special tool

indi-

cated, refer to section

. Before commencing any

procedure,

sure that you have on hand

all

the tools

required, or approved equivalents.

, . ,.'

This manual

published by the

Technical Publications

Bombardier Inc.

Valcourt, Quebec, Canada

PAGE

~----~--------

____

____________

...

[

•

SECTION

TOOLS

ENGINE

TRANSMISSION

ELECTRICAL

SUSPENSION

STEERING/SKIS

HOOD/FRAME

. -

FUEL LINE, WIRING HARl\IESS

AND

CABLE ROUTING

TECHNICAL DATA

WARRANTY

(

.-!t

TABLE OF CONTENTS

SUB-SECTION

-Basic tool kit '

02 -Service tools

-Service products

-Engine type

247

-Engine type 277

03 -Engine type 377

-Engine type 454

-Engine type 464

-Engine type 503

-Engine type 640

08 -

Eng

tolerance measurements

-Carburetor and fuel pump

-Air intake silenc!3r and fuel tank

-Rewind starter

-Pulley guard

-Drive belt

03 -Drive pulley

04 -Driven pulley

05 -Pulley alignment

-Brake

-Chaincase

08 -Gear box

09 -Drive chain

-Electrical charts

-Ignition timing

03 -Spark p

04 -Battery

05 -Alternator

-Electric starter

-Testing procedures

-Bog

wheel

02 -Slide & MX suspension

03 -

Rear

axle

04 -Drive axle

05 -Track

-Steering system

-Ski system

-Hood

-Frame

-Engine

-Carburation

-Electrical

04 -Transmission

05 -Suspension

,~.

06 -Main snowmobile torgues

-General information

08 -

metric

info~mation

chart

, .

PAGE

155

171

177

187

203

207

. 215

225

245

257

259

265

271

287

291

303

313

319

323

325

331

347

351

.369

371

377

381

391

405

425

445

453

455

457

461

467

469

477

481

483

..........-0-

___

'--------'-11

" .

...

A. Screwdriver

Socket

70/73

Open

end

wrench 70/73

Socket

wrench handle

Starter

rope

Socket

77/27

Suspension

adjustment

key

Oil gauge (gear box)

Starter

rope handle

Extension

bar

Socket

77/73

M. Emergency

starter

rope handle

Emergency

starter

clip

(Citation 3500 & Mirage I only)

Suspension

adjustment

key

Socket

27/26

J K

1982 MODELS

Elan, Spirit

Citation, Mirage (All)

Nordik, Skandic, Futura 300

Blizzard 5500

MX,

Sonic

Blizzard 9500, Ultra Sonic

Everest 500,

Lie,

Futura 500,

Lie

Eli

Alpine

SECTION

TOOLS

SUB-SECTION

(BASIC TOOLS)

BASIC TOOLS I

()

G H

0})

M 0

APPLICABLE TOOLS

A, B,

G, N,

D, E,

PAG"

{

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