Bluerock Tools 4"Z1 CORE DRILL MACHINE Guide de démarrage rapide
OPERATIONAL MANUAL
MODEL: 4”Z1 CORE DRILL MACHINE USED BY HAND
OR WITH OPTIONAL DRILLING RIG
by BLUEROCK ® Tools
Volume
1.3
MWS-
4”Z1 CORE DRILL
UNPACKING THE ITEM
CAUTION: This machine is packed together with items that may be sharp, oily and overly
heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure
all accessories are included with the item while unpacking. If any parts are found to be
missing, contact the retailer as soon as possible. Do not throw away the packaging until the
item is out of the guarantee period. Dispose of the packaging in an environmentally
responsible manner. Recycle if possible. Keep all plastic bags away from children due to risk
of suffocation.
WEEE - Waste Electrical & Electronic Equipment. Note this machine should be disposed of as electrical & electronic waste.
SLURRY DISPOSAL
NOTE: It is recommended to dispose of the drilling slurry (the muddy/dusty water material) in
an environmentally responsible manner. The disposal of slurry directly into sewage
systems, sewers, lakes, rivers, or direct earth without treatment can be environmentally
harmful and possibly illegal. Ask your local public authorities about current regulations in
your area.
ãTHE NEWMAN TRADING COMPANY LLC DBA BLUEROCK® TOOLS 2020
1033 Andover Park East, Tukwila WA 98188 USA
Phone 206.604.8363 • Fax 425.572.5167
www.bluerocktools.com
4”Z1 CORE DRILL
Table of Contents
SAFETY' 1!
PRE-OPERATIONAL SAFETY CHECKS! 1!
OPERATIONAL SAFETY CHECKS! 1!
HEALTH WARNINGS! 3!
SPECIFICATIONS' 4!
INCLUDED'ACCESSORIES' 4!
ADDITIONAL'AVAILABLE'ACCESSORIES' 5!
ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK ® TOOLS ONLINE SHOP AT
WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.! 5!
OPERATIONS' 6!
PURPOSE! 6!
OPERATIONAL PRINCIPLES! 6!
MACHINE COMPONENTS! 7!
TRANSPORTING THE MACHINE! 8!
RUNNING THE MACHINE USING THE HANDHELD DRILLING METHOD! 8!
RUNNING THE MACHINE USING THE OPTIONAL DRILLING RIG!10!
INSTALLING CORING BITS!12!
TROUBLESHOOTING'13!
GENERAL'MAINTENANCE'14!
OCCASIONAL'MAINTENANCE'14!
PARTS'LIST'16!
BREAKDOWN'VIEW'-'OVERVIEW'18!
BREAKDOWN'VIEW'–'GEARBOX/MOTOR'CLOSE-UP'19!
BREAKDOWN'VIEW'–'OPTIONAL'DRILLING'RIG'CLOSE-UP'21!
4”Z1 CORE DRILL
1
Safety
DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING
INSTRUCTIONS!
Safety glasses must be worn at all times
in work areas.
Long and loose hair must be
contained.
Appropriate footwear must be worn.
Close fitting/protective clothing
must be worn.
Safety gloves should be worn at all
times and jewelry must not be worn.
Hearing protection should be
worn when using this machine.
Hard-hat must be worn while using
machine.
Dust mask must be worn while
using this machine.
Read operational manual prior to use.
PRE-OPERATIONAL SAFETY CHECKS
Ø Examine the power cord and plug for damage. This tool is supplied with a ground plug and
must always be used with the proper grounded circuit.
Ø Examine the body of the machine and inspect for damage or defects.
OPERATIONAL SAFETY CHECKS
Ø ONLY to be operated by qualified personal who have read instructions.
o NOTE: Failure to read and follow instructions could result in electrical shock, fire,
property damage and/or serious injury!
Ø DO ensure all non-essential people are clear of the immediate work area.
Ø DO be attentive at all times. Keep your eye on the work piece. Always be in a sensible state
of mind and do not use the machine if you cannot fully concentrate.
Chapter
1
4”Z1 CORE DRILL
2
Ø DO keep body parts, clothing & power cords clear of turning/cutting pieces. Stay alert and
use common since when using this tool.
Ø DO allow machine to reach operating speed before starting a hole.
Ø DO unplug machine while changing or adjusting cutting bits so as not to accidentally turn
machine on.
Ø DO remove adjusting wrenches prior to turning the machine on.
Ø DO guard against electric shock by only operating this tool on a properly functioning GFCI
(Ground Fault Circuit Interrupt) circuit.
Ø DO be mindful that power tools can expose an operator to vibrations transmitted trough
contact with the machine. Prolonged exposure can lead to medical issues which should be
discussed with a medical professional.
Ø DO tie in a drip loop in the power cord to prevent water from running into the power
receptacle.
Ø DO use a dust extraction system for cutting materials that create dust. The operator should
also wear a protective respiratory device.
Ø DO NOT make adjustments to machine while the machine is running.
Ø DO NOT switch off the machine when it is under load, except in an emergency.
Ø DO NOT remove or modify grounding plug. Only to be used on a properly grounded GFCI
circuit.
Ø DO NOT leave the machine running when not in use.
Ø DO NOT hold the work piece by hand or using body. Always mechanically clamp or secure
work piece.
Ø DO NOT allow operator to make contact with grounded surfaces such as metal objects.
Ø DO NOT allow liquids to enter the machine’s ventilation system.
Ø DO NOT operate machine outside of machine specifications.
Ø DO NOT touch moving parts while the machine is running as death or dismemberment could
occur.
Ø DO NOT operate machine overhead (Inverted) when drilling “wet” type cores.
Ø DO NOT remove machines electrical components while connected to a power source. Only to
be removed for service by qualified personal and put back on the machine after service is
complete.
Ø DO NOT allow children or untrained personal to operate machine.
Ø DO NOT use this machine in the rain or a wet environment.
Ø DO NOT operate in the presence of explosive materials as power tools create sparks which
may ignite dust or fumes.
Ø DO NOT drill into an area that may contain a live electrical wire/circuit.
4”Z1 CORE DRILL
3
Ø DO NOT use this machine without safely securing to the work piece being drilled.
Ø DO NOT use full water pressure when drilling with “wet” type bits! You need minimal water to
drill with these machines. Extreme water pressure can cause water to enter the gearbox!
Ø DO NOT operate this machine on a lower voltage as it may result in reduced power level and
the machine could become unstable while cutting. This could also limit the motor life.
o NOTE: Use of long small gauge power extension cords can result in decreased
voltage. As local voltages can vary, it may be a good idea to test the voltage at the
end of the extension cord to ensure proper voltage requirements are met. You might
also consult an electrician to make sure the length of cord matches up with the proper
wire gauge for this size motor. Make sure to use outdoor cords when operating
outdoors.
HEALTH WARNINGS
Ø Certain dust created by drilling contains chemicals known to cause cancer, birth defects or
other reproductive harm. The examples of these chemicals are below:
o Lead from lead based paint.
o Crystalline silica from bricks, cement and assorted masonry products.
§ TO REDUCE RISK OF EXPOSURE TO THESE CHEMICALS, WORK IN A WELL
VENTILATED AREA WITH VACUUM SYSTEMS, RESPIRATORS AND WITH
ALL SUITABLE SAFETY EQUIPMENT.
4”Z1 CORE DRILL
4
Specifications
ELECTRICAL DATA
Voltage
110V, 50-60Hz, Single Phase
Current
13 Amps (20A Circuit Use Recommended)
Motor Size
1500W
Power Connection
US Standard 3 Prong Type B Plug
MECHANICAL DATA
Cutter Range
1” to 4” Max Diameter
Cutting Speed
950/2100 RPM Two Speed Gearbox
1) Gear 2 (2100 rpm) for 1”-2” Holes
2) Gear 1 (950 rpm) for 2”-4” Holes
Tool Holder
Direct Arbor 1-1/4” 7 UNC Spindle
Safety Clutch
Yes
Water hose and Valve
Yes
Hand held capable
Yes
Drilling rig capable
Yes (Drill Rig Sold Separately)
SHIPPING DATA
Shipping Weight
22 Lbs
Shipping Carton
19” x 6” x 15”
Included Accessories
DESCRIPTION
QTY
Instruction Manual
1
Water Hose and Valve
1
Spare Brushes (set)
1
Chapter
2
4”Z1 CORE DRILL
5
Note
UPON RECEIPT, CHECK CAREFULLY TO ENSURE THAT THE
MACHINE IS IN GOOD CONDITION AND HAS ALL ACCESSORIES
LISTED ABOVE.
Additional Available Accessories
Additional accessories for this machine can be found in BLUEROCK ® Tools
online shop at www.bluerocktools.com or from your local retailer.
DESCRIPTION
4” Z1 Drill Rig Stand (to be used with this 4” Z1 core drill)
1” Wet Coring Bit
1.25” Wet Coring Bit
1.5” Wet Coring Bit
1.75” Wet Coring Bit
2” Wet Coring Bit
2.5” Wet Coring Bit
3” Wet Coring Bit
3.5” Wet Coring Bit
4” Wet Coring Bit
1” Dry Coring Bit
1.25” Dry Coring Bit
1.5” Dry Coring Bit
1.75” Dry Coring Bit
2” Dry Coring Bit
2.5” Dry Coring Bit
2.75” Dry Coring Bit
3” Dry Coring Bit
3.5” Dry Coring Bit
4” Dry Coring Bit
1-1/4” 7 UNC to 5/8” 11 UNC Core Bit Adapter
10” Extension Rod
12” Extension Rod
18” Extension Rod
4”Z1 CORE DRILL
6
Operations
Note
THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE
OPERATING THIS MACHINE!
PURPOSE
Ø The purpose of the 4”Z1 core drill is to drill through masonry, concrete or other
mineral rock types using annular coring bits.
Ø These drills are designed to be used by hand or bolted to the drilling surface using an
optional drilling rig.
o NOTE: If using the optional drilling rig, make sure the base fits completely on
the surface and the base is securely fastened using wedge anchors to bolt to
the surface.
Ø These machines can be used vertically, horizontally or overhead (inverted) provided
an acceptable work environment. NOTE: For safety, when drilling horizontally or
overhead with the optional drilling rig, a safety chain/strap should always be used.
o CAUTION: If drilling overhead you are only permitted to use dry type core bits
with a vacuum system. “Wet” type holes overhead would allow water into the
motor and create an extremely dangerous situation.
OPERATIONAL PRINCIPLES
Ø The main drilling shaft rotates in a forward clockwise direction. The main drilling
motor connects to the tool spindle to make contact with a surface and slowly bore a
hole. If using the optional drilling rig, the drill fits inside the C clamp assembly and
using the feed handles on the side of the rig, the user can raise or lower the drilling
motor.
Ø These drills are ONLY to be used with diamond impregnated coring bits.
o When drilling with “wet” type bits, the bit ends pulverizes the material and the
water brings the material out of the cut.
o When drilling with “dry” type bits, the bit end pulverizes the material and dust
brings the material out of the cut.
Chapter
3
4”Z1 CORE DRILL
7
MACHINE COMPONENTS
Ø The main components of the 4”Z1 are the spindle, gearbox and motor. Optional
drilling rig consists of a carriage, stand and base. The spindle is driven by the
transfer case and the motor.
o These components must be not be removed except by a qualified technician.
Power must be disconnected prior to any service.
o If using the optional drilling rig, this machine has one primary adjusting point
for the travel between the drill carriage and the drill stand. The main way to
increase or decrease the users ability to move the drill by hand is with this
system. These are the black hex bolts on the side and back of the machine
that have a locking nut around them. These are generally used to tighten up
the travel as the slides wear over time. Be mindful to evenly adjust these so
that the travel is even and smooth. The ideal travel generally keeps the drill in
place when the user is not using the drill (this is usually on the tighter side)
although individual users needs may vary. The side black carriage bolt can
also be used for temporarily locking the carriage in place.
MACHINE MOUNTED IN OPTIONAL DRILLLING RIG
1) Top Bolt for Binding in Ceilings
2) Motor End Cap Level
3) Motor “On” Hold Button
4) Drill Motor
5) Drill Carriage
6) Motor On/Off Switch
7) Gearbox
8) Feed Handle
9) Water Valve
10) Drill Stand
11) Coring Bit (not included)
12) Stand Leveling Bolts
13) Stand Base
14) Gear Shifter
15) Gear 1
16) Gear 2
17) C Clamp Assembly
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