Blue Sky Network D1000 Series Manuel utilisateur

D1000 (A)

IRIDIUM SATCOM DATA SOLUTION

Installation Guide

December 2007

Document Part # 100177

Revision 1.8

Blue Sky Network August 2007

Page ii D1000(A) IRIDIUM SATCOM DATA SOLUTION 100177

permission of Blue Sky Network.

Blue Sky Network reserves the right to change or update specifications without notice.

Publication Date: December 2003

Information in this manual is current as of publication or revision date. Specifications and operational

details are subject to change without notice, at the discretion of Blue Sky Network, LLC.

This manual is available in PDF format by contacting our office at:

www.blueskynetwork.com

Phone: +1-858-551-3894

Fax: +1-858-225-0794

5333 Mission Center Rd. Suite 220

San Diego, CA 92108

August 2007 Blue Sky Network

100177 D1000(A) IRIDIUM SATCOM DATA SOLUTION Page iii

REVISION HISTORY

Revision Number Date Author Document

Number

Notes

1.0 01/23/2004 Monir

Elias100177 -

1.1 02/16/2004 Monir

Elias100177 -

1.2 02/17/2004 Monir

Elias100177

RJ45 to DB25

Conversion

Instruction

1.3 10/18/2004 Monir

Elias100177

No Warranty for

modifications

1.4 03/07/2005 Monir

Elias100177

Added

installation info

for D1000(A)

Rev.A

1.5 09/30/2005

Monir Elias 100177

ACH1000

Installation

drawing was

updated

1.6 02/22/2006 Monir Elias 100177 General

drawing update

1.7 08/17/2007 Monir Elias 100177 Ground test

and drawings

update

1.8 2007-12-06 Tim Rudge 100177 Updated

Service

activation

section.

Blue Sky Network August 2007

Page iv D1000(A) IRIDIUM SATCOM DATA SOLUTION 100177

TABLE OF CONTENTS

TABLE OF CONTENTS ..............................................................................................................................IV

INTRODUCTION........................................................................................................................................... 1

APPLICATION ............................................................................................................................................... 1

OVERVIEW................................................................................................................................................... 1

SYSTEM DESCRIPTION & OPERATION.................................................................................................... 2

SYSTEM DESCRIPTION ................................................................................................................................. 2

GENERAL .................................................................................................................................................... 2

PORTABLE VS.FIXED INSTALLATION.............................................................................................................. 3

FAA CERTIFICATION ISSUE .......................................................................................................................... 3

FEATURES ................................................................................................................................................... 4

IRIDIUM SATELLITE NETWORK ................................................................................................................ 5

GPS SATELLITE NAVIGATION SYSTEM .................................................................................................. 6

FLIGHT TRACKING ........................................................................................................................................ 7

FAA/JAA APPROVAL.................................................................................................................................. 8

GENERAL .................................................................................................................................................... 8

INSTALLATION AND OPERATIONAL APPROVAL PROCEDURES .......................................................................... 8

INSTRUCTIONS FOR CONTINUED AIRWORTHINESS.......................................................................................... 8

ENVIRONMENTAL QUALIFICATION ......................................................................................................... 9

D1000 MODEM UNIT.................................................................................................................................... 9

D1000 CONTROL UNIT................................................................................................................................. 9

SINGLE-CHANNEL ANTENNA ......................................................................................................................... 9

DUAL-CHANNEL ANTENNA ............................................................................................................................ 9

EQUIPMENT SPECIFICATIONS AND DRAWINGS ................................................................................. 10

BLUE SKY NETWORK D1000(A) SPECIFICATIONS .................................................................................. 10

D-1000 (A) MODEM MECHANICAL SPECIFICATIONS –100140 (A)................................................................ 11

D-1000 CONTROL UNIT MECHANICAL SPECIFICATIONS (100160) ................................................................ 12

SINGLE-CHANNEL ANTENNA ................................................................................................................. 13

DUAL-CHANNEL ANTENNA..................................................................................................................... 15

INSTALLATION & WIRING........................................................................................................................ 17

GENERAL INFORMATION ............................................................................................................................. 17

LICENSE REQUIREMENTS ........................................................................................................................... 17

COOLING AIR REQUIREMENTS .................................................................................................................... 17

AIRCRAFT INTERFACES .............................................................................................................................. 17

POWER INPUT............................................................................................................................................ 17

EQUIPMENT REQUIRED BUT NOT SUPPLIED ................................................................................................ 17

WIRE HARNESS FABRICATION & INSTALLATION CONSIDERATIONS ............................................. 18

POWER WIRING ......................................................................................................................................... 18

GROUND BONDING..................................................................................................................................... 18

CABLE &WIRE HARNESS ROUTING CONSIDERATIONS ................................................................................. 18

WIRING DIAGRAM..................................................................................................................................... 19

ANTENNA & ANTENNA CABLE INSTALLATION ................................................................................... 20

SINGLE-CHANNEL ANTENNA (S67-1575-109) INSTALLATION ....................................................................... 20

DUAL-CHANNEL ANTENNA (S67-1575-165) INSTALLATION .......................................................................... 21

ANTENNA CABLE INSTALLATION .................................................................................................................. 21

ANTENNA CABLE ROUTING CONSIDERATIONS.............................................................................................. 21

GROUND TEST & OPERATIONAL FLIGHT CHECK PROCEDURE ....................................................... 22

MAINTENANCE.......................................................................................................................................... 23

AIRCRAFT ANNUAL INSPECTION CONSIDERATIONS....................................................................................... 23

SERVICE ACTIVATION INSTRUCTIONS .................................................................................................24

PRODUCT WARRANTY ............................................................................................................................ 25

INSTALLATION DRAWINGS..................................................................................................................... 27

D1000(A) FRONT PANEL CABLE (DB25S –DB25P)................................................................................... 27

D1000(A) POWER CABLE .......................................................................................................................... 29

D1000(A) HARNESS WITH RJ45 INTERFACE ............................................................................................... 30

D1000A INTERFACE TO ACH1000 ........................................................................................................ 32

August 2007 Blue Sky Network

100177 D1000(A) IRIDIUM SATCOM DATA SOLUTION Page 1

INTRODUCTION

Application

This guide is applicable to the following components:

Part Number Component Description

100140 (A) D1000 (A) Modem Unit

100160 D1000 Control Unit

100184 D1000 (A) Power Harness Kit

100185 D1000 (A) Interconnect Harness Kit

S67-1575-109 Single-channel Antenna (Iridium & GPS)

S67-1575-165 Dual-channel Antenna (Iridium & Iridium/GPS)

Notes The D1000A is an upgraded version of the D1000 Modem and it allows users

to connect the ACH1000 Control Head. Most parts of this installation guide

are applicable to both D1000 and D1000A, unless otherwise stated.

Overview

The information contained in this manual describes the features, functions, technical

characteristics, components, approval procedures, installation considerations, setup

procedures, checkout procedures and instructions for continued airworthiness for a

BLUE SKY NETWORK D1000(A) IRIDIUM SATCOM DATA SOLUTION.

Information, drawings and wiring diagrams contained in this manual are

intended as a reference for engineering planning only. Drawings and wiring

diagrams contained herein do not represent any specific aircraft installation. It

is the installer’s responsibility to create installation drawings specific to the

aircraft. This manual, and drawings and wiring diagrams, contained herein may

not be used as a substitute for any drawing package.

Blue Sky Network August 2007

Page 2D1000(A) IRIDIUM SATCOM DATA SOLUTION 100177

SYSTEM DESCRIPTION & OPERATION

System Description

General

The BLUE SKY NETWORK D1000(A) IRIDIUM SATCOM DATA SOLUTION

provides unprecedented next generation satellite data communications to and from

aircraft on a global scale. This affordable and robust terminal provides an integrated

Iridium and GPS solution that allows owners, operators, and passengers to track,

and communicate with, aircraft world-wide. The D1000(A) offers GPS position

reporting, two-way email messaging and telemetry data delivery.

All data services are managed by the customer through our web-based

SkyRouter.com servers. SkyRouter.com offers global flight tracking powered by

Flight Explorer and a two-way messenger application. It also offers account

management features, such as user and D1000(A) fleet management, and billing

information. Access to SkyRouter.com is highly secure and password protected.

The D1000(A) solution ties easily in with Blue Sky Network's SATCOM voice

products using our dual-channel Iridium antenna.

August 2007 Blue Sky Network

100177 D1000(A) IRIDIUM SATCOM DATA SOLUTION Page 3

Portable vs. Fixed Installation

The Blue Sky Network D1000(A) comes in two different configurations.

1. Portable: The portable configuration allows users to easily bring the D1000(A)

unit on and off an aircraft. The unit can be carried in the carrying sack

provided. A quick disconnect cable is also provided for easy antenna cable

attachment and detachment. In the portable configuration the Control Unit is

fitted into the Modem Unit.

2. Fixed: In a fixed installation the D1000(A) is mounted permanently into the

aircraft. The Modem Unit is typically mounted in an avionics bay and the

Control Unit, which is a standard ½ ATI size, can be mounted in the cockpit

panel. A wire harness between the Modem and Control Unit must be build by

the installer. The fixed install configuration comes with all required

connectors.

In both configurations the D1000(A) should get power from the main aircraft power

bus. The battery included in the unit is for EMERGENCY USE ONLY. The picture

below shows the D1000(A) in a Fixed Installation configuration.

FAA Certification Issue

For a fixed installation where the control unit is installed in the aircraft cockpit, use of

the RJ45 data port has not been evaluated by the FAA for use in flight.

Blue Sky Network August 2007

Page 4D1000(A) IRIDIUM SATCOM DATA SOLUTION 100177

Features

World-wide - The D1000(A) is a truly global satellite communication solution. Using

the Iridium Satellite Network, Blue Sky has exploited an efficient and cost effective

communication delivery system.

GPS - The D1000(A) has an integrated GPS. Users can define position reporting

intervals via the unit locally or remotely. The GPS sensor receives its input via the

single-channel, TSOed Iridium antenna, requiring less installation.

Flight Tracking - Directly from our website, users can view the location of one, or a

fleet of; aircraft. Our web-based SkyRouter.com flight tracking solution is powered

by Flight Explorer. Flight tracking data can also be utilized by 3rd party flight tracking

solutions.

2-Way Messaging - Utilizing any web-browser based laptop or PDA, and using a

standard Ethernet connection, users can send and receive messages to and from

anywhere in the world.

Quick Position - A push-on/push-off button on the front panel will interrupt all other

communication and start sending uniquely flagged position reports at set intervals.

Remote Configuration - Parameters in the D1000(A) unit may be set remotely from

the SkyRouter.com website or on the unit itself. Parameters are changed on a last-

updated basis.

Sensor Data Reporting - The D1000 unit is equipped with two RS-232 serial

interfaces, while the D1000A has only one serial port (the other one should be used

to connect the ACH1000 Control Head). Serial sensor input can be forwarded to

email addresses on the ground.

Battery and Portability - The D1000(A) can be optionally ordered as a portable kit,

and cinludes unit has an optional emergency backup rechargeable battery. A

portable kit, including carrying case and cabling, is optional.

** Voice Communication – The D1000A (not the D1000), can be installed with an

ACH1000 Control Head and provide voice communication capabilities through audio

panels. Please contact Blue Sky Network for further information on the ACH1000

Control Head. This option is valid for D1000A only.

August 2007 Blue Sky Network

100177 D1000(A) IRIDIUM SATCOM DATA SOLUTION Page 5

Iridium Satellite Network

The Iridium Satellite System is the only current provider of truly global, truly mobile

satellite voice and data solutions with complete coverage of the Earth (including

oceans, airways and Polar regions). Through a constellation of 66 low-earth orbiting

(LEO) satellites operated by Boeing, Iridium delivers essential communications

services to and from remote areas where terrestrial communications are not

available. The service is ideally suited for the aviation industry as well as industrial

applications such as heavy construction, defense/military, emergency services,

maritime, mining, forestry, oil and gas.

Satellites................................66 (plus 6 in-orbit backup satellites)

Orbital Planes........................6

Orbit Altitude..........................485 miles (780 kilometers)

Inclination of Orbital Plane ....86.4 degrees

Orbital Period ........................100 minutes, 28 seconds

Satellite Weight .....................1,500 pounds (689 kilograms)

Spot Beams...........................48 per satellite (30 miles in diameter per beam)

PSTN

Internet

Internet Internet

Internet

Corporate

Network

Corporate

Network

Internet

Service

Provider

BSN

ComHub

Iridium

Gateway

Packet Data

Circuit Voice/Data

Voice

Data

PSTN

Internet

Internet Internet

Internet

Corporate

Network

Corporate

Network

Internet

Service

Provider

BSN

ComHub

Iridium

Gateway

Packet Data

Circuit Voice/Data

Voice

Data

Blue Sky Network August 2007

Page 6D1000(A) IRIDIUM SATCOM DATA SOLUTION 100177

GPS Satellite Navigation System

The Global Positioning System (GPS) is a worldwide radio-navigation system

formed from a constellation of satellites and their ground stations.

GPS uses these "man-made stars" as reference points to calculate positions

accurate to a matter of meters (like giving every square meter on the planet a unique

address).

GPS satellite signals are processed in a GPS receiver, enabling the receiver to

compute position, velocity and time. GPS receivers have been miniaturized to just a

few integrated circuits, and are becoming very economical, which makes the

technology accessible to virtually everyone.

While there are thousands of civil users of GPS world-wide, the system was

designed for the U. S. military. GPS is funded and operated by the U. S. Department

of Defense (DOD).

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