Blue Giant EPJ-25 Manuel utilisateur
OPERATOR’S MANUAL
EPJ-25 ELECTRIC PALLET JACK
ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
WARNING
Do not operate or service this product unless you have read and fully understand
the entire contents of this manual. Failure to do so may result in property damage,
bodily injury or death.
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
2ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
TABLE OF CONTENTS
DEALER INFORMATION
Name:
Contact:
Telephone:
1.0 SAFETY PROCEDURES 3
2.0 EXCLUSION OF LIABILITY 3
3.0 OWNER’S PURCHASE RECORD 4
4.0 WARRANTY 4
5.0 CHECK SHIPMENT BEFORE ASSEMBLY AND/OR USE 5
5.1 LOADING SPECIFICATION 5
5.2 MAXIMUM INCLINES OR DECLINE GRADES 5
5.3 SAFETY WITH TALL LOADS 5
6.0 EPJ-25 HAND PALLET TRUCK SPECIFICATIONS 6
7.0 NAME PLATE AND WARNING DECAL LOCATIONS 7
8.0 LOAD CAPACITY 8
9.0 BEFORE OPERATION 9
10.0 TROUBLESHOOTING GUIDE 10
11.0 INSTRUMENTS AND CONTROLS 11
11.1 OPERATION - DRIVING INSTRUCTIONS 12
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
3ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
1.0 SAFETY PROCEDURES
1. Do not operate this truck unless you have been trained and authorized
to do so.
2. Do not operate this truck until you have read and understood all of the
safety information and instructions contained herein and on the truck.
3. Do not operate this truck until you have checked its condition. Give
special attention to wheels, controls and lifting systems, including steering
mechanism, guards and safety devices.
4. Report the need for truck repairs to your supervisor immediately and
do not operate truck until repairs are made. Neglect may cause a minor repair to
become a major service problem and cause the truck to become unsafe.
5. Do not load truck beyond capacity shown on serial name plate on
truck.
6. Do not lift with the fork tips or one fork only.
7. This equipment is designed for evenly centered loads with forks
completely supporting the load. Off-centering of loads can result in a dangerous
operating condition and may cause damage or injury.
8. Always look in direction of travel. Use caution when visibility is
obstructed by load.
9. Extreme caution must be used when handling loosely stacked/
packaged loads.
10. Watch swing clearance when turning near walls, racks. pillars or other
obstacles.
11. Start, stop, change direction and travel smoothly. Slow down for turns
and on uneven or slippery surfaces that cause truck to slide or tip. Be aware that
the truck behaves differently without a load than with a load.
12. Observe applicable traffic regulations. Yield right of way to pedestrians.
13. Do not ride on this equipment.
14. Do not carry passengers or lift personnel.
15. Before you leave the truck, fully lower lifting mechanism.
2.0 EXCLUSION OF LIABILITY
The manufacturer assumes no liability for damage or injury to persons or
property which has occurred as a result of defects or faults in the hand pallet
trucks delivered or due to incorrect use. The manufacturer also assumes no
liability for lost profits, operating down times, or similar indirect losses which
the buyer has incurred. Damage to third parties, irrespective of its nature, is not
subject to compensation.
The operating instructions are not subject to notification of amendment.
The descriptions and illustrations included in our operating instructions and
replacement parts list are not binding.
In the interests of further development, we reserve the right to make any
changes at any time to the modules, components and accessories which we
deem to be expedient, or for technical reasons, while retaining the essential
features of the models described here.
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
4ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
4.0 WARRANTY
To validate warranty on recently purchased equipment, please
complete and submit your information with our online Warranty
Registration at
www.bluegiant.com.
For more information about Blue Giant Warranty Support, please contact your
local Blue Giant Equipment dealer, representative or authorized partner near
you. You may also visit
www.bluegiant.com or phone 1.905.457.3900.
* Note that failure to validate warranty at the time of receipt can seriously affect
the outcome of any claim.
3.0 OWNER’S PURCHASE RECORD
OWNER’S PURCHASE RECORD
Please record information for future inquiries and to validate warranty.
Dealer: Date in Service:
Number of Units:
Owner’s Name: Order Number:
Serial Number: Year of Construction:
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
5ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
5.0 CHECK SHIPMENT BEFORE ASSEMBLY AND/OR USE
The hand pallet truck is to be carefully checked at the manufacturer’s plant
before shipment. In order to ensure that no damage has occurred during
transport, the hand pallet truck should be checked upon receipt for transport
damage and to ensure correct operation. Damage due to transport is to be
listed on the signed copy on the freight document. The freight forwarder must be
notified of any damage within 48 hours. Damaged hand pallet trucks must not
be put into use.
5.1 LOADING SPECIFICATION
The hand pallet truck is designed for the horizontal transportation of loads on
a level, fixed base. The load must be evenly distributed on pallets or similar
receptacles. The ideal loading mode is that the gravity center of heavy goods is
at the central position of the fork. The maximum load-carrying capacity is shown
on the appropriate designation plate and on the load sticker on the hand pallet
truck. When there exists deflective load, the rated carrying capacity shall be
reduced. If the load on the forks is one sided, there is a risk of the forks bending
or the load slipping off. Supporting or shifting the load with the fork tips is to
be avoided in all cases as this results in damage to the appliance. In order to
preserve the wheels and chassis the hand pallet truck must not be driven over
very uneven ground.
5.2 MAXIMUM INCLINES OR DECLINE GRADES
The hand pallet truck is equipped with a permanently set pressure-limiting valve
which permits a maximum load of 5 % of the nominal load. The screw plug on
the pressure control valve is secured so as to avoid inappropriate manipulation
from the operating personnel. In order to avoid damage to the goods being
transported and the means of transport, the load must be supported evenly.
If the load is unevenly distributed the pressure limiting valve will not function.
When driving on down-grades the load is to be secured to prevent it from
slipping or sliding off the hand pallet truck, (e.g. additional operating personnel).
In addition to this, only hand pallet trucks with a service and parking brake are
to be used on down-grades up to approx 6 %. Journeys on inclines or down-
grades of more than 6 % are always to be avoided. Safe transport cannot be
guaranteed when the center of gravity of the load has altered.
5.3 SAFETY WITH TALL LOADS
Transporting with tall loads, (e.g. machines) changes the center of gravity of
the load so unfavorably that the complete hand pallet truck including the load,
goes out of control and may overturn on a curve. Loading, (e.g. onto a truck
or mobile loading ramps) should be regarded in particular as likely occasions
for accidents. During such activities the hand pallet truck is to be secured with
particular care. Conveying persons or using the hand pallet truck as a form of
roller skate is not permissible. Foodstuffs are only to be transported in packed
form. Direct contact with the hand pallet truck is to be avoided. The accident
prevention regulations for industrial trucks and the safety regulations and
accident prevention regulations applicable to the user are also to be complied
with.
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
6ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
6.0 EPJ-25 HAND PALLET TRUCK SPECIFICATIONS
The following data must always be specified to ensure correct processing of
your spare parts order:
A) Truck type (capacity)
B) Serial number of the truck
C) Complete Part Number
ASSEMBLY DRAWINGS:
Handle and Pump Assembly
Frame Assembly
WEIGHT:
160 lbs (72.575 kg)
CAPACITY:
5,500 lbs (2,300 kg)
FORK LENGTH:
48" (1,220 mm)
Please fill in Owner’s Purchase Record (Section 3.0) with the following details:
- Serial Number(s)
- Dealer Name
- Date in-Service
- Owner’s Name
- Order Number
- Year of Construction
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
7ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
7.0 NAME PLATE AND WARNING DECAL LOCATIONS
This truck is equipped with a battery. Read and heed the following
warning plus any other warnings located near or on the battery.
WARNING
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
8ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
8.0 LOAD CAPACITY
Do not overload truck. Check name plate for load weight capacity and load center
information.
The load capacity depends on the load center. The load maximum capacity listed
on the capacity plate assumes a uniform load whose center is at 1/2 the length of
the fork and centered between the forks. The maximum load capacity is reduced
when the load center exceeds 1/2 the length of the forks or is not centered be-
tween the forks. The fork length and wheelbase must be adequate for the skid or
bin to be handled.
Note that a truck undergoing speed changes is less stable than a standing truck.
If you are not sure that the truck can lift a certain load, consult your supervisor or
the designated authority.
Load Center
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
9ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
9.0 BEFORE OPERATION
The table on page 10 covers important inspection points on trucks which should
be checked prior to operation. Depending on use, some trucks may require ad-
ditional checks.
The illustration below shows a sample format for an Operator Checklist.
Periodic maintenance of this truck by a qualified service
technician is required.
A qualified service technician should check the truck monthly for proper
lubrication, proper fluid levels, brake maintenance, motor maintenance
and other areas specified in the parts and service manual
maintenance section.
If the truck is found to be unsafe and in need of repair, or contributes to
an unsafe condition, report it immediately to the designated authority.
Do not operate it until it has been restored to a safe operating condition.
Do not make any unauthorized repairs or adjustments. All service must
be performed by a qualified service technician.
WARNING
DATE: OPERATOR:
VEHICLE NUMBER: MODEL NUMBER:
DEPARTMENT: SHIFT:
HOUR METER READING - DRIVE: HOIST:
CHECK O.K.
NEED MAINTENANCE
Tires
Load Wheels
Horn
Lift / Lower Control
Attachment Operation
Forward and Reverse Controls
Steering
Electrical Brakes
Hydraulic Leaks, Cylinders, Valves,
Hoses, etc.
Stacker
Daily Operator Check List
July 17, 2017
EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
10 ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
10.0 TROUBLESHOOTING GUIDE
CONDITION ACTION
Transmition and
hydraulic systems
Check for signs of fluid leakage and/or abnormal
noise.
Forks and frame Check for cracks and damage.
Guards and load
backrest
Check that safety guards are properly secured and
not damaged.
Safety signs Check that warning labels, nameplate, etc., are in
good condition and legible.
Horn Check that horn soundswhen operated.
Steering Check binding or looseness in steering arm when
steering.
Tiller switch/Parking
brake
Check that steering arm raises to upright position
when released and brake applies.
Brakes
Check that brakes actuate when steering arm is
raised to upright positon, and when lowered to
horizontal position.
Travel controls
Check that speed controls on control handle operate
in all speed ranges in forward and reverse and that
belly button switch
functions.
Wheels
Check drive wheel for cracks or damage.
Move truck to check load wheels for freedom of
rotation.
Hydraulic controls Check operation of lift and lower to their maximum
positions. Check the oil levels.
Electrical Check that there no damage to the cables on the
truck and that the horn and lift buttons work.
Battery disconnect
Check that battery can be disconnected and
reconnected.
Check for connector damage.
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