Blohm + Voss Oil Tools GraySpin Mark 40 Mode d’emploi

Blohm + Voss Oil Tools, LLC

GraySpin Mark 40

Hydraulic Drill Pipe Spinner

With and without Hydraulic Lift

Technical Documentation

Warnings and Notes

WARNING: A “WARNING”

INDICATES A DEFINITE

RISK OF EQUIPMENT

DAMAGE OR DANGER TO

PERSONNEL. FAILURE TO

OBSERVE AND FOLLOW

PROPER PROCEDURES

COULD RESULT IN SERIOUS

OR FATAL INJURY TO

PERSONNEL, SIGNIFICANT

PROPERTY LOSS, OR

SIGNIFICANT EQUIPMENT

DAMAGE.

NOTE: A “NOTE” indicates

that additional information is

provided about the current

topics.

Intended use of this

manual

WARNING: THIS TECHNICAL

DOCUMENTATION CONTAINS

INSTRUCTIONS ON SAFETY,

INSTALLATION, OPERATION

AND MAINTENANCE. IT

MUST BE STUDIED BEFORE

WORKING WITH THE TOOL.

This manual is

intended for use by eld

service, engineering,

installation, operation, and

repair personnel. Every

effort has been made to

ensure the accuracy of the

Manufacturer & Agents World Wide

information contained herein.

Blohm + Voss Oil Tools, LLC,

will not be held liable for

errors in this material, or for

consequences arising from

misuse of this material.

Anyone using service

procedures or tools, whether

or not recommended by

Blohm + Voss Oil Tools, LLC,

must be thoroughly satised

that neither personal safety

nor equipment safety will be

jeopardized.

Intellectual property

All rights retained.

No part of this document

may be reproduced in any

form (print, photocopy,

microlm or any other

procedure) or be processed

using an electronic system

without written approval of

Blohm + Voss Oil Tools, LLC

All information

contained in this manual

is based upon the latest

product information available

at the time of printing.

Dependent on ongoing

technical improvements

(ISO 9001) “Blohm + Voss

Oil Tools, LLC” reserves the

right to change the design

and specications without

announcement.

The values specied in

this manual represent the

nominal values of a unit

produced in series. Slight

deviations in the case of

the individual devices are

possible.

NOTE: In the event of

problems that cannot be

solved with the aid of this

manual, please contact

one of the addresses listed

below.

General remarks

As with all rig

equipment, the Mark

40 must be operated in

accordance with accepted

rig safety practices and

procedures. All operators

should be familiar with all

safety precautions and

recommended installation

and operating procedures,

including the information

provided in this manual and

any other safety publications

by Blohm+Voss Oil Tools,

LLC. Listed on the next page

are safety considerations

and warnings found

throughout this manual.

Limited Warranty

The warranty provided will

be void if the Mark 40 is:

1. The unit was repaired

or serviced by a

service facility which

was not authorized by

Blohm+Voss Oil Tools,

LLC.

2. The replacement parts

were not manufactured

by Blohm + Voss Oil

Tools, LLC are used.

3. The modications were

made to the Mark 40

which was not approved

by Blohm + Voss Oil

Tools, LLC.

Premier Sea & Land Pte Ltd

54 Loyang Way

Singapore 508747

Phone: +65-6543-1433

Fax: +65-6543-1219

enquiries@mtqpremier.com.sg

HI-Energy Service

Hamriyah Free Zone

Sharjah, UAE

Phone: +971-55-2308-252

Fax: +971-4-2980-862

bdm@hi-energyservices.com

Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH®

Blohm + Voss Oil Tools GmbH

Hermann-Blohm-Straße 2

20457 Hamburg

Germany

Phone: +49-40-3119-1162

Fax: +49-40-3119-8196

oiltools@blohmvoss.com

www.blohmvoss-oiltools.com

Blohm + Voss Oil Tools, LLC

11355 FM 830

Willis, Texas 77318

United States of America

Phone: +1-936-856-4995

Fax: +1-936-856-7487

BVOT@blohmvoss.com

www.blohmvoss-oiltools.com

GENERAL INFORMATION

Safety issues

WARNING: ONE SHOULD

AVOID CREATING IGNITION

SOURCES, LIKE HEAT, AS A

RESULT OF THE USE OF THE

TOOL WITH OTHER TOOLS

OR EQUIPMENT.

WARNING: THE WARNING

PLATES, SIGNS AND LABELS

MUST BE PRESENT ON THE

TOOL. DO NOT REMOVE

THE LABELS. IF THEY ARE

MISSING, REPLACING IS

MANDATORY.

WARNING: ALL WARNING

PLATES, SIGNS AND

LABELS ATTACHED TO

THE EQUIPMENT MUST BE

OBSERVED.

WARNING: DO NOT USE

THE TOOL FOR ANY OTHER

PURPOSE THAN MAKING UP

AND BRAKING OUT WITHIN

ITS SPECIFICATION.

WARNING: FAILURE TO

CONDUCT ROUTINE

MAINTENANCE COULD

RESULT IN EQUIPMENT

DAMAGE OR INJURY TO

PERSONNEL.

WARNING: THE TOOL MUST

ONLY BE SERVICED BY

TRAINED B+V PERSONNEL

OR BY AUTHORIZED

PERSONNEL.

WARNING: WEAR PERSONAL

PROTECTION EQUIPMENT

WHILE WORKING WITH THE

EQUIPMENT.

WARNING: IF ANY

SAFETY ELEMENTS (LIKE

SAFETY ROPES, WIRE,

SAFETY SHEETS, PLATES

OR WASHERS) WERE

DISASSEMBLED DUE TO

MAINTENANCE WORK, DO

NOT RE-USE THEM. ALWAYS

REPLACE THEM WITH NEW

SAFETY ELEMENTS.

WARNING: KEEP HANDS

AND ARMS CLEAR OF

ALL MOVING PARTS

WHEN CONNECTING,

DISCONNECTING OR

OPERATING THE UNIT.

WARNING: ALWAYS WEAR

PROTECTIVE GEAR FOR

EYES, HEAD, HANDS AND

FEET.

WARNING: WHEN SERVICING

UNIT, BE SURE ALL POWER

IS OFF AND SUPPLY LINES

ARE DISCONNECTED AND

INTERNAL PRESSURE IS

BLED FROM THE TOOL.

WARNING: LUBRICATE UNIT

ONLY WHEN SUPPLY LINES

ARE DISCONNECTED AND

HPU IS OFF AND TAGGED

OUT. VERIFY THAT SYSTEM

PRESSURE IS -0- PSI.

WARNING: ALWAYS USE

LIFTING APPARATUS

(SLINGS, CABLES,

SHACKLES AND THE

LIKE) THAT HAVE BEEN

INSPECTED AND ARE IN

GOOD CONDITION AND ARE

PROPERLY SIZED. ENSURE

THAT ALL RIGGING AND

LIFTING PROCEDURES

ARE IN ACCORDANCE

WITH ACCEPTED

OILFIELD PRACTICES AND

STANDARDS.

WARNING: ALWAYS

CHECK THE UNIT FOR

LOOSE FASTENERS AND

HYDRAULIC CONNECTIONS

AS WELL AS ANY OTHER

DAMAGE PRIOR TO TURNING

ON THE POWER UNIT.

Revision History Table

R E V. SECTION SUB-SEC. PARA. CHANGE REQUEST # DATE AUTHORIZED BY

Dra All All All N/A 10/01/10 KJ

0All All All N/A 03/19/12 KJ

SPARE PARTS INDEX

TABLE

OF CONTENTS INTRODUCTION SPECS INSTALLATION OPERATION ASSEMBLIES

MAINTENANCE

& INSPECTION

TABLE OF CONTENTS

Revision History Table 3

TABLE OF CONTENTS 4

INTRODUCTION 6

About This Manual 7

Using The Manual 7

Location of I.D. Numbers 7

Safety First 8

Buying Replacement Parts and Repair 8

Warnings 8

SPECIFICATIONS 10

Specications 11

Hydraulic Requirements 11

Cylinder Data 11

Palletized Shipping Data 11

Operational Settings 11

INSTALLATION 13

Hanging the Spinner 14

Attaching to the Mast 14

Attaching the Fixed Line 14

Back Up Cables 14

Connecting The Hydraulic Line 15

Balancing Screw 15

Pipe Size Adjustment 15

OPERATIONS 16

Correct Height 17

Position of the Doors 17

Motor Direction 17

Throttle 17

Doors 17

Operation 18

Hydraulic Lift Cylinder Operation (Optional) 18

Hyraulic Lift Cylinder Operation (Optional) 19

Trouble Shooting 20

MAINTENANCE & INSPECTION 22

Chain (9G8000) 23

Initial Steps to Installing or Removing the Chain 23

Chain Removal 23

Drive Rollers 24

Idler Sprocket 24

Cylinder Repair 25

SPARE PARTSINDEX TABLE

OF CONTENTS

INTRODUCTIONSPECSINSTALLATIONOPERATIONASSEMBLIES MAINTENANCE

& INSPECTION

Grease Quality 25

Hydraulic Oil Quality 26

Primary Hydraulic Oil 26

Shell Tellus® Oil Premium 68 26

Lubrication 27

Lubrication Chart 27

Lubrication Points 28

ASSEMBLIES 29

MARK 40 30

MARK 40 CASE ASSEMBLY 9MK40CASEASSM 31

MOTOR MOUNT PLATE SUB ASSEMBLY 9G1084-3 33

HYDRAULIC MOTOR 9G1001-3 35

IDLER SPROCKET SUB ASSEMBLY 9G1083-1 36

DRIVE CHAIN 9G8000 37

RIGHT HAND DOOR 38

4” OD PRESSURE ROLLER ASSEMBLY 9G1082-3 39

RIGHT ARM SUB ASSEMBLY 9G1080-31 39

PRESSURE ROLLER SHAFT ASSEMBLY 9G1011-1 39

CLEVIS SHAFT ASSEMBLY 9G1024-30 39

LEFT HAND DOOR 40

LEFT ARM SUB ASSEMBLY 9G1080-32 41

DRIVE ROLLER SUB ASSEMBLY 9G1081-30 42

BEARING CAP ASSEMBLY 42

9G1081-9 42

HYDRAULIC CYLINDER SUB-ASSEMBLY 9G1086-1 44

HYDRAULIC CONTROL VALVE ASSEMBLY (DOOR & MOTOR) 9G6005-1 45

THREE BANK VALVE ASSEMBLY 9G6005-40 46

HOSE CONNECTIONS - HYDRAULIC DOOR CYLINDER 47

HOSE CONNECTIONS - FRONT SIDE 47

HOSE CONNECTIONS - BACK SIDE 48

STERLING RELIEF VALVE & BODY 9G6011 48

HOSE KIT 9G10002 49

HYDRAULIC SCHEMATIC 50

TRI-SPRING HANGER ASSEMBLY 9G-13805 51

SUPPLY AND RETURN HOSES 9G10002 52

LIFT CYLINDER 9G5007 53

INTRODUCTION

The Mark 40 offers the ultimate in simplicity and rugged design. Designed to be compact

and self contained; the Mark 40 does not require a stand-alone power pack. All the gripping

pressure and spinning torque are generated at the drill pipe spinner. In standard rig

installations a spring hanger assembly is provided.

Keep in climate controlled environment where possible. The Mark 40 should be palletized

and covered to be kept dry and free from moisture. The Mark 40 should be inspected for

any rust or corrosion especially after storage and before use. All points of any type of rust

or corrosion should be properly maintained or replaced prior to start up. Apply grease to all

lubrication points prior to start up. Any parts showing signs of rust or corrosion should be

thoroughly inspected prior to operation.

About This Manual

The purpose of this manual is to help you get the best value from your Mark 40. It can do

so in several ways. It can help you decide what work needs to be done through scheduled

maintenance and it offers repair procedures to follow when trouble occurs which will add

to the longevity of your tool. This technical documentation contains instructions on safety,

installation, operation and maintenance for the tool. It must be studied before working

with the tool. This manual is intended for use by eld service, engineering, installation,

operation, and repair personnel. Every effort has been made to ensure the accuracy of

the information contained herein. Blohm+Voss Oil Tools LLC is not liable for errors in this

material, or for consequences arising from misuse of this material. Anyone using service

procedures or tools, whether or not recommended by Blohm+Voss Oil Tools LLC, must be

thoroughly satised that neither personal safety nor equipment safety will be jeopardized.

Using The Manual

Please refer to the diagram shown to the right showing the various

positions of the Mark 40. These positions will be used when

describing points of interest. Even though we have prepared this

manual with extreme care, neither the publisher nor the author

can accept responsibility for any errors in, or omissions from, the

information given.

Location of I.D. Numbers

This very important identication number is stamped on a plate and is attached to the back

side of the unit. The plate will list the name and location of the manufacturer and also the

identication number of the tool.

Figure 1

INTRODUCTION

Safety First

Regardless of how enthusiastic you may be about beginning the job at hand, take the time

to ensure that your safety is not jeopardized. A moment’s lack of attention may result in an

accident, as can failure to observe certain simple safety precautions. The possibility of an

accident will always exist. Be aware of your environment and adhere to your company’s

safety guidelines. Above all else, please use common sense.

Buying Replacement Parts and Repair

The phone number, fax number and address can be found in the Table of Contents of this

manual. Should you need replacement parts or repair services, please contact Blohm+Voss

Oil Tools, LLC or certied service partners, distributors and agents.

Warnings

One should avoid creating ignition sources, like heat, as a result of the use of the tool with

other tools or equipment.

Warning plates, signs and labels must be present on the tool. Do not remove the labels. If

they are missing, replacing the labels is mandatory

All warning plates, signs and labels attached to the equipment must be observed.

Do not use the tool for any other purpose than making up and breaking out tubular within

its specication.

Failure to conduct routine maintenance could result in equipment damage or injury to

personnel.

Keep a safe distance from the tool at all times.

The tool must only be serviced by trained Blohm+Voss Oil Tools LLC authorized personnel.

You must wear personal protection equipment when you work with this equipment. Always

wear protective gear for eyes, head, hands and feet.

If any safety elements (like safety ropes, safety ropes, safety sheets, plates or washers)

were disassembled due to maintenance work, do not re-use them. Always replace them

with new safety elements.

INTRODUCTION

Keep hands and arms clear of all moving parts when connecting, disconnecting or

operating the unit.

When servicing the unit, be sure all power is off and supply lines are disconnected.

Always use lifting apparatus (slings, cables, shackles and the like) that have been

inspected are in good condition and are of the proper size. Ensure that all rigging and lifting

procedures are in accordance with accepted oileld practices and standards.

Always check the unit for loose fasteners as well as any other damage to turning on the

power unit.

Always make sure that the control valve handle is in the neutral position prior to turning on

the power unit.

The use of only one backup line can cause the spinner to swing into the operator or

personal. The use of ONLY one backup line can cause the spinner to swing into the

operator or oor personnel and WILL cause injury.

SPECIFICATIONS

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