Black Bruin CTR101 Manuel utilisateur
Operation manual
CTR101 control system
Contents
1 General instructions......................................................................... 3
1.1 About the manual............................................................................................................................................3
1.2 Intended use..................................................................................................................................................... 3
1.3 Warranty............................................................................................................................................................. 3
1.4 Product identication..................................................................................................................................... 3
1.5 Revision comments.........................................................................................................................................4
2 Safety instructions........................................................................... 5
2.1 Warning symbols..............................................................................................................................................5
3 Product description.......................................................................... 6
3.1 Working principle..............................................................................................................................................6
3.2 Driving mode.....................................................................................................................................................6
3.3 HDC function (Hill descent control) (option).............................................................................................7
3.4 Freewheeling mode.........................................................................................................................................7
4 Getting started.................................................................................. 8
4.1 Display and user interface............................................................................................................................ 8
4.2 Power-up the control system.......................................................................................................................8
4.3 Menu..................................................................................................................................................................10
5 Main view elements......................................................................... 14
5.1 Main view at the initial state....................................................................................................................... 14
5.2 Status bar - Alarms and warnings.............................................................................................................14
5.3 Tractive power and HDC level indication..................................................................................................15
5.4 Operating mode indication.......................................................................................................................... 16
6 Operating functions........................................................................ 18
6.1 Tractive power level selection.....................................................................................................................18
6.2 Driving and freewheeling mode selection (F2)...................................................................................... 18
6.3 Braking in driving mode................................................................................................................................19
6.4 Assisting traction control (ATC), (F3)........................................................................................................ 21
6.5 Auxiliary valve control (AUX), (F1) (option)..............................................................................................23
6.6 Keypad lock.....................................................................................................................................................23
7 User parameters..............................................................................25
8 Troubleshooting.............................................................................. 28
8.1 Display status indicator LED....................................................................................................................... 31
8.2 Control device segment-display................................................................................................................31
Contents
2 Operation manual
General instructions
About the manual
This manual contains the instructions for the operation of Black Bruin CTR101 control
system. Obey these instructions when you use the product.
Black Bruin CTR101 control system is part of the On-Demand Drive System
transmission solution. The On-Demand Drive System product manual describes the
design and installation instructions of the transmission solution.
All information is based on information that was available at the time that this manual
was written. The manufacturer reserves the right to change the content of this
manual without further notice.
Please visit www.blackbruin.com for the most recent version of this manual. The
product datasheets and the 3D-models are available from the manufacturer by
request.
Intended use
Black Bruin On-Demand Drive System is a transmission solution for tractor-driven
trailers and working equipment.
On-Demand Drive System is very applicable for equipment that periodically requires
additional power and is towed without hydraulics.
On-Demand Drive System is designed for o-road driving and it must be powered o
when you drive in road trac.
Black Bruin CTR101 control system is only applicable to use together with the
freewheeling Black Bruin motors.
Warranty
Check the package and the product for transport damage when receiving goods. The
package is not meant for long term storage; protect the product appropriately.
Do not dismantle the product. The warranty is void if the product has been
disassembled.
The manufacturer is not responsible for damages resulting from misinterpreted, non-
compliance, incorrect, or improper use of the product that goes against the
instructions given in this document.
Product identication
The product has an identication plate. The identication plate has the information
that follows:
Figure 1. Identication plate of the control system.
1. Model
2. Part number
3. Serial number
1
1.1
1.2
1.3
1.4
General instructions
Operation manual 3
Revision comments
08.06.2020 (Software version 03.02.00) - This manual is published.
1.5
General instructions
4 Operation manual
Safety instructions
The instructions that follow apply to all procedures related to the product. Read these
instructions fully and follow them carefully.
• Use necessary personal protective equipment when you do work with the product.
• Use correct support with the product. Make sure that the product cannot
accidentally fall or turn.
• Use only appropriate equipment and attachments when you lift and move the
product.
• Make sure that it is not possible to pressurize the hydraulic lines during product
installation and maintenance procedures.
• During the operation the product temperature can be over 60 ºC (140 °F). Hot
surfaces can burn you. Be careful of hot hydraulic uid when you disconnect the
hydraulic connections.
Warning symbols
The following symbols are used in this manual:
Note:
Useful information.
Danger:
Danger of death or injury.
Attention:
May cause damage to the product.
2
2.1
Safety instructions
Operation manual 5
Product description
Working principle
The Black Bruin On-Demand Drive System can use hydraulic motors in the operating
modes that follow:
• Driving mode
• Driving mode with HDC function (Hill descent control) (option)
• Freewheeling mode.
The chapters that follow give the working principles of these modes.
Driving mode
In the driving mode the driver selects the driving direction and the tractive power
level toward which the motors operate. In this mode the motors help the vehicle to
move. You can adjust the power level to the driving conditions. The power level stays
constant also if the speed changes. When the tractor brakes the system reduces the
working pressure to the minimum level and the hydraulic motors do not have tractive
power.
2-speed hydraulic motors give wider speed range for the hydraulic drive.
If the vehicle wheels slip, the assisting traction control ATC increases the torque on
the wheels that have more traction.
Typical situations to operate in the driving mode are:
• Driving up steep slopes
• Moving rearward on steep slopes
• Going across obstacles
• Driving on slippery or soft surfaces.
3
3.1
3.2
Product description
6 Operation manual
HDC function (Hill descent control) (option)
The HDC function helps when you drive the vehicle down on steep slopes, in both
forward and reverse driving modes.
When the HDC function is active, the wheel motors resist the wheel movement to the
driving direction. You can adjust the HDC power level during the operation.
Typical situations for the use of the HDC function are:
• Driving down steep slopes
HDC function o, vehicle accelerates.
• Driving down steep slopes
HDC function on, function helps the
vehicle to maintain the speed.
• Moving rearward on steep slopes
HDC function o, vehicle accelerates.
• Moving rearward on steep slopes
HDC function on, function helps the
vehicle to maintain the speed.
Freewheeling mode
In the freewheeling mode you can freewheel the motors without energy loss or
overheating problems (stationary cylinder block - no centrifugal forces), even at high
speeds. You can engage the drive again during movement when the speed is in the
working range.
If the pressure level is not sucient due to increased driving speed, the control
system automatically switches to freewheeling. This protects the motor from
overloading.
The operator can also manually change the mode to freewheeling.
Typical situations to operate in the freewheeling mode are:
•When you drive on road
• When you do work above the maximum working speed range
• When the working conditions are easy.
3.3
3.4
Product description
Operation manual 7
Getting started
Display and user interface
The display operates as a control element for the drive system. It also shows
information to the user about the operation of the system.
The functions of the F1 - F4 buttons change together with the view and the mode.
The signs that show at the bottom of the display refer to the related functions of the
F1 - F4 buttons.
The background color of the sign shows if the mode of the function is ON or OFF . In
the gure below the function D2 for button F2 is ON. The background color of the
sign is grey.
ATC
D2 N
AUX
PWR 0/0
OK
1.
2.
3.
8.
7.
6.
5.
4.
OK
Figure 2. The display buttons and the user interface.
1F1 2F2
3
Selection arrows (left, right)
Selection arrows (up, down) 4 Function signs for F1 - F4 buttons
5F3 6F4
7 Status indicator light 8 OK
Power-up the control system
After the control system power-up, the start-up view comes on and the program
version shows on the display.
4
4.1
4.2
Getting started
8 Operation manual
OK
03.01.05
Figure 3. Start-up view.
The brake-signal check-dialog view shows on the display.
OK
Signal check: Press brake
Figure 4. Brake-signal check-dialog view.
Operating functions and the main view are not available until you press the brake and
the system detects the brake signal. But you can open the main menu from the
brake-signal check-dialog view.
When you use the control system for the rst time, do a preliminary check of the
settings before you use the operating functions. It is very important that you adjust
the maximum pressure level rst.
You can also open the main menu from the main view. To open the main menu, push
the F4 ( ) button.
To continue to the main view, press the brake.
If the brake-signal check-dialog view does not go out of view when you press the
brake, see chapter Troubleshooting on page 28.
The brake-signal check-dialog view shows after each power-up, after which the
system is in the freewheeling (N) mode.
Getting started
Operation manual 9
Menu
1. Main menu
To open the main menu from the main view,
push the F4 button ( ).
Note:
The main menu is available only
when the system is in the free-
wheeling mode.
D2 N
AUX ATC
PWR 0/0
OK
2. Language and display brightness
You can adjust the display brightness and
change the control system language from the
main menu.
• Arrow buttons up/down: Select the value
you want to adjust.
• Arrow buttons left/right: Adjust the val-
ues.
The selection of language has an eect on
the language of the user interface and the
parameter names.
Brightness 64
Settings
Language English
i
OK
4.3
Getting started
10 Operation manual
Table des matières
Autres manuels Black Bruin Système de contrôle
