BiSolid Comfort 03 Manuel utilisateur

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort

30.1.2013 г. 19:38

OM-BSCV00/08/2012/EN

MANUAL

FOR INSTALLATION, OPERATION AND MAINTENANCE OF HOT

WATER SOLID FUEL BOILER FROM SERIES BISOLD

COMFORT 03/04/05

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

CONTENT page.

1. IMPORTANT INFORMATION ABOUT SYSTEM OPERATION 3

1.1. SAFETY INSTRUCTIONS 3

1.2. PURPOSE OF THE BOILER 4

1.3. FUEL 4

1.4. BOILER OVERALL DIMENSIONS 5

1.5. BOILERS TECHNICAL DATA 5

2. INTRODUCTION 8

2.1. BOILER GENERAL REQUIREMENTS 8

2.2. ENSURING PEOPLE AND EQUIPMENT SAFETY 9

2.3. PRESSURE LOSSES 9

3. OPERATION INSTRUCTIONS 11

3.1. OVERALL CHARACTERISTICS OF HOT WATER BOILER FROM BISOLID

COMFORT SERIES 11

3.2. SAFETY AND CONTROL DEVICES 11

4. BOILER INITIALIZATION TO OPERATION 16

4.1. BOILER CHECK-UPS BEFORE INITIALIZATION FOR OPERATION 16

4.2. FILLING AND DRAINING THE HEATING SYSTEM 16

5. BOILER OPERATION AND CONTROL WITH WOOD LOGS 17

5.1. BOILER FIRING 17

5.2. HEATING WATER TEMPERATURE ADJUSTMENT 17

5.3. REFUELING THE BOILER 17

5.4. BOILER HEATING MODE DURING THE NIGHT 18

5.5. CLEANING THE ASH 18

5.6. CONDENSATION AND TARS 18

5.7. BOILER SWITCH OFF 18

5.8. BOILER SHORT-TERM SWITCH OFF 18

5.9. BOILER LONG-TERM SWITCH OFF 19

5.10. BOILER MAINTENANCE 19

5.11. BOILER CLEANING 20

5.12. BOILER REPAIR 20

5.13. WARRANTY AND WARRANTY CONDITIONS 20

5.14. BOILER PACKAGE KIT AT DELIVERY 20

6. BOILER OPERATION AND CONTROLS WITH WOOD PELLETS 22

6.1. BOILER FIRING 22

6.2. BOILER SWITCH OFF 23

6.3. BOILER SERVICING 24

6.4. BOILER CLEANING AND MAINTENANCE 24

6.5. BOILER REPAIR 24

6.6. BOILER CONTROL PANEL 24

6.7. BOILER WITH PELLET BURNER WIRING DIAGRAM 26

6.8. CONTROL PANEL WITH CONNECTORS FOR PELLET BURNER 27

7. BOILER INSTALLATION INSTRUCTIONS 29

7.1. BOILER INSTALLATION – OVERAL INFORMATION 29

7.2. BOILER WATER REQUIREMENTS 30

7.3. BOILER POSITIONING 30

7.4. MINIMUM DISTANCES 31

7.5. POSITIONING IN THE BOILER ROOM 31

7.6. INSTALLATION PROCEDURE 32

7.7. BOILER SPARE PARTS 33

7.8. BOILER OPERATION WITH ACCUMULATING TANK 35

7.9. TRANSPORTATION AND STORAGE 35

7.10. FLUE OUTLET PIPELINE INSTALLATION 36

7.11. CHIMNEYS AND ADVICES FOR CONNECTING TO CHIMNEYS 37

8. TROUBLESHOOTING 39

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

1. IMPORTANT INFORMATION ABOUT SYSTEM

OPERATION

Dear BiSolid Comfort 03/04/05 hot water boiler owners,

We would like to congratulate you for your new ecological boiler system. By purchasing this

quality product from the manufacturer you have chosen a system that ensures higher comfort

level and optimized fuel consumption in environmentally protecting way and natural resource

saving. Your hot water boiler is manufactured under strict ISO 9001 standards.

On the next pages we have introduced specific information and important advices about the

system operation, its functions and methods of maintenance. Please pay special attention to

this manual. Good knowledge of this document content will give you the pleasure of long-term

and trouble-free operation of the system.

We wish you all the best with Your Bisolid BiSolid Comfort boiler!

1.1. SAFETY INSTRUCTIONS

The hot water boiler from series BiSolid Saver and its accessories correspond to all applicable

directions for safety techniques. Your hot water boiler and all of its accessories operate under

variable electricity 220-230 V. Improper electrical installation or repair may endanger user’s life

from electrical shock. Installation works must be performed only by qualified technicians.

This manual is intended for authorized servicing specialists only. It is important to know that:

Works on the heating installation should be performed only by technicians who had

acquired such rights by law.

Works on the electrical installation should be performed by qualified electricians only.

Initial operation start up including installation visual checks, adjustments and starting

must be performed by the manufacturer authorized personal.

Legal provisions

While operating with the appliance please observe:

Legal provisions for safety techniques.

Legal provisions for environment protection.

Provisions for proper installation.

Applicable provisions of European community.

Safety instructions

Please observe these safety instructions in order to prevent the people from

risks and harms, as well as damage to properties and environment.

Safety instructions explanation.

Please exude attention to the following symbols in this manual:

Danger

This symbol warns for harmful risks or danger to people.

Warning

This symbol warns for risks of damage to properties and environment.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

Direction

Information marked with this symbol contains additional data.

Works or activities for setting the appliance in proper technical working order

Warning

Repairs of constructional elements which functions are related to the technical

safety may compromise the safely operation of the installation. Damaged or

faulty elements must be replaced with genuine spare parts provided by the

manufacturer.

User behavior when smells flue gas smoke

Danger

Intake of flue gas may lead to life-threatening or harmful poisoning. In case of

danger:

Switch off the heating installation.

Ventilate the place where the installation is positioned.

Close all doors to living premises.

1.2. PURPOSE OF THE BOILER

The hot water boiler from series BiSolid Comfort 03/04/05 are cast-iron section boilers for

firing wood pellets or wood logs. The hot water boilers are designated for heating of small

domestic and company dwellings, as well as for hot domestic water.

Hot water boilers from BiSolid Comfort 03/04/05 series and its standard equipped pellet burner

from BiSolid GP series provides opportunity for quick and easy change of the used fuel type –

wood logs or wood pellets, according to the user specific needs.

1.3. FUEL

Your boiler from BiSolid Comfort 03/04/05 series is designed to utilize the following main fuels:

Chopped firewood with maximum diameter 40-100 mm. The wood logs length depends

on the boiler’s number of sections.

The wood logs must be stored in dry place.

To reach the boiler nominal output, the water content in the firewood should not

exceed 20%.

The boiler has to be refueled manually.

The boilers from series BiSolid Comfort 03/04/05 are able to utilize wood pellets according to

standard EN 14961-2, category ENplus-A1 with the following characteristics:

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

Table 1. Wood pellets main parameters.

Parameter Dimension

Value

Diameter mm 6;8

Length mm 3.5-40

Water content % 10

Ash content % 0.7

Mechanical durability % 97.5

Caloricity MJ/kg 16.5

Bulk density kg/m

600

Wood pellets must be stored in dry premises, so they can be transported without problems

and also in order to achieve trouble-free operation with optimum combustion and maximum

efficiency.

Warning

The boiler is not designed for firing every type of wastes.

1.4. BOILER OVERALL DIMENSIONS

Overall dimensions of boilers from BiSolid Comfort 03/04/05 series are presented in Table 2.

Table 2. Overall dimensions of the boilers.

Description Dimension

Comfort 03

Comfort 04

Comfort 05

Number of sections Pcs 3 3 4 4 5 5

Fuel - Wood

Pellets Wood

Pellets Wood pellets

Length mm 636 976 736 1076 836 1176

Height mm 1053 1053 1053 1053

1053

Width mm 490 490 490 490 490 490

Dimensions of the boiler, together with its package, from BiSolid Comfort 03/04/05 series are

presented in Table 3.

Table 3. Dimensions of the boiler with package.

Description Dimension Comfort 03 Comfort 04 Comfort 05

Number of sections Pcs 3 4 5

Length mm 680 780 870

Height mm 1097 1097 1097

Width mm 534 534 534

1.5. BOILERS TECHNICAL DATA

The boilers from BiSolid Comfort 03/04/05 series are specialized for firing wood logs and

wood pellets. The cast-iron construction of the boiler guarantees long-term and reliable

operation of the appliance and with pellet burner BiSolid GP high efficiency and low levels of

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

harmful emissions released into the atmosphere. The boilers are designed for heating one or

two floor single-family houses or small company buildings, as well as for heating hot domestic

water.

Outer view of hot water boiler from series BiSolid Comfort is presented in Figure 1.

Figure 1. Outer view of hot water boiler BiSolid Comfort.

The main advantages of the boilers from series BiSolid Comfort 03/04/05 are:

The pellet burners from series BiSolid GP are fully automated – ignition, flame control,

combustion chamber blowing. They are also equipped with intuitive LCD display for

easy operation.

Automatic adjustment of fresh air and fuel feed rates according to the selected

operating temperature, which feature provides high efficiency of the appliance at

minimum fuel consumption.

The combustion chamber of the burner is made from fire resistance steel, which

guarantees reliable and long-term operation.

Automatic modulation of the burning process decreasing the number of stops and

ignitions, respectively fuel and electricity consumption.

Availability for wide range regulation of the heat carrier (water) temperature.

Availability for operation with room thermostat and weekly programmer.

Circulations pump control according to the heat carrier (water) temperature.

Availability for control of extraction fan.

Self operation optimization depending on the building and system inertia.

Quiet operation and low electric power consumption.

Protection from back-fire and from heat carrier (water) freezing.

Table 4 presents technical data of hot water boiler from series BiSolid Comfort 03/04/05

operating with wood logs and wood pellets.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

Table 4. Technical data of hot water boiler from series BiSolid Comfort03/04/05.

Description

Dimension

Comfort 03

Comfort 04

Comfort 05

Number of sections pcs. 3 3 4 4 5 5

Fuel - Wood

Pellets Wood

Pellets Wood Pellets

Wood pellets category

according to EN 14961-2

ENplus-A1

ENplus-A1 ENplus-A1

Nominal heating output kW 20 18 25 24 32 30

Working pressure МPa 0.4 0.4

0.4

Fuel consumption at

nominal heating output kg/h 9.6 4.2 12.2 5.6 15.6 7.0

Chimney draught Ра 15-20

15-20 15-20

15-20

Efficiency % 75-81

90 75-80 89 75-80 89

Boiler water volume l 19.4 19.4 23.8 23.8 28.2 28.2

Fuel hopper volume l 33.7 33.7 49.0 49.0 64.3 64.3

Weight kg 187 203 221 237 255 271

Length mm 636 976 736 1076 836 1176

Height mm 1053 1053 1053 1053

1053

Width mm 490 490 490 490 490 490

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

2. INTRODUCTION

2.1. BOILER GENERAL REQUIREMENTS

The boiler and its accompanying equipment must be installed and used in accordance to the

designed heating installation, all applicable legal norms, technical standards and manufacturer

instructions. The boiler should be used only for the subscribed purposes.

The boiler must be installed only for the purposes for which is designed. If the boiler is

delivered and installed to the customer by the same person, then the whole accompanying

documentation must be provided as well (especially the user manual book). The boiler’s

genuine package should be kept until its initial operation start up, in case the boiler should be

transported again.

After installation the boiler operation must be initiated by servicing organization, authorized by

the manufacturer.

The boiler corresponds to the applicable EU legal provisions. If the boiler should be used in

countries outside the EU, all deviations from local laws and legal provisions must be identified

and corrected.

In case of faults in the boiler please contact a servicing organization authorized by the

manufacturer. Every incompetent intervention might damage the boiler (and possibly the

accompanying equipment).

The servicing technician initializing the boiler start up for first time must show the customer all

of its main components, different boiler systems and how to control the boiler. The technician

must present the boiler’s safety elements and signalization, and respectively the relevant user

reaction. If the boiler is delivered and installed to the customer by the same person, then he

must ensure that boiler’s genuine package is kept, in case the boiler should be transported

again.

Please check the delivery of the boiler’s standard accompanying equipment.

Please check if the delivered model and type of the boiler corresponds to the usage

requirements.

If you are not sure how to manage the boiler, please carefully read the relevant instructions in

this manual for operation and installation, and respectively continue as prescribed.

Please never take/stick off or damage the marks and signs on the boiler. Please keep the

boiler genuine package until its initialization to operation, in case the boiler should be

transported again.

If doing a boiler repair, you must always use genuine spare parts only!

It is forbidden to make any changes to the internal installation of the boiler or to change

anything in any way.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

At the end of the boiler’s life cycle, it should be packed together with its parts and disposed in

an environmentally safe way.

The manufacture company is not responsible for damage or harms caused by non-compliance

with:

Terms and conditions stated in this manual for operation and installation.

Applicable standards and legal provisions.

Procedures for installation and operation.

Terms and conditions presented in the product warranty card.

Situations which are possible to occur in real-time practice and precaution measures that

should be taken:

Switch off the boiler if there are any flammable or explosive vapors in the boiler room,

that may mix with the ambient air which is fed for firing in the boiler (for example from

paint while painting, spraying or laying molten substances, gas leakage, etc.).

If it is necessary to drain the water out of the boiler or from the entire system, as the

water should not be dangerously hot.

If there is any leakage from the boiler’s heat-exchanger or when the heat-exchanger is

choked up, do not try to start the boiler until normal operation conditions are recovered.

2.2. ENSURING PEOPLE AND EQUIPMENT SAFETY

The boiler and all of its parts are in compliance with the safety requirements of the relevant EU

legal regulations.

In order to install and operate the boiler in real-time conditions and in compliance with its

usage designation (stated below only as usage), is necessary also to observe the additional

requirements, as most important of them (those that should not be missed) are presented in

the relevant regulation documents. In addition to the above mentioned documents for the

usage of the boiler it is also necessary to comply with this operation and installation manual

and the product accompanying documentation supplied by the manufacture company.

Any intervention over the boiler’s operation from children and persons under the influence of

narcotic substances, psychiatric abnormalities and etc., must be prevented.

2.3. PRESSURE LOSSES

The pressure losses in the boiler’s combustion chamber, depending on the burning air supply,

are presented in Figure 2.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

BiSolid Comfort OM-BSCV00/08/2012/EN

Figure 2. Pressure losses in the combustion chamber.

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