Bin Master WR-90 Series Manuel utilisateur

WR-90 Point to Multi-Point Wireless

Instruction Manual

Division of Garner Industries

7201 North 98th Street

Lincoln, NE 68507-9741

(402) 434-9102

Wireless System

• Point to Multi-Point Signal Wire Replacement

• Simple to Configure Using WR Manager

Programming Software and Onboard USB

• Range: 1 Mile Line-of-Sight, 500 Ft Indoor

• Analog, Digital, and RS-485 Inputs and Outputs

• Remote or Attached, Directional and Omnidirectional Antennas Available

• Field Units Feature Flanges for Wall or Pipe Mounting

• Base Station Housed in Plastic NEMA 4X Field Enclosure

• Field Units Housed in IP68, NEMA 4X Enclosure

WR-90 Point to Multi-Point Wireless Instruction Manual

Disclaimer

The information contained in this document is subject to change without notice. BinMaster

makes no representations or warranties with respect to the contents hereof and specifically

disclaims any implied warranties of merchantability or fitness for a particular purpose.

Caution: Read complete

instructions prior to installation and

operation of the device.

Warning: Risk of electric shock or

personal injury.

Warning!

This product is not recommended for life support

applications or applications where malfunctioning could

result in personal injury or property loss. Anyone using

this product for such applications does so at their own

risk. BinMaster shall not be held liable for damages

resulting from such improper use.

Limited Warranty

BinMaster warrants this product against defects in material or workmanship for the specified

period under “Specifications” from the date of shipment from the factory. BinMaster’s liability

under this limited warranty shall not exceed the purchase value, repair, or replacement of

the defective unit.

Registered Trademarks

Modbus® is a registered trademark of Schneider Electric. All other trademarks mentioned in

this document are the property of their respective owners.

www.binmaster.com

WR-90 Point to Multi-Point Wireless Instruction Manual

Table of Contents

Table of Contents ................................................... 3!

Table of Figures ..................................................... 3!

Introduction ............................................................. 4!

Ordering Information .............................................. 5!

Specifications ......................................................... 6!

WR-90 Base Station Specifications .................... 6!

General ........................................................... 6!

Dual Analog Inputs Module ............................. 6!

Dual 4-20 mA Outputs Module ........................ 6!

Digital Input / Output Module ........................... 6!

Dual Relays Module ........................................ 6!

WR-90 Field Unit Specifications ......................... 7!

General ........................................................... 7!

Isolated 4-20 mA Transmitter Output .............. 7!

Digital Input / Output Terminal ........................ 7!

General Specifications ........................................ 8!

Wireless Radio ................................................ 8!

WR Manager Software .................................... 8!

RS-485 Modbus® RTU Serial Comms ............. 8!

Safety Information .................................................. 8!

Installation .............................................................. 8!

Unpacking ........................................................... 8!

Pre-Installed Conduit Plug .................................. 9!

Base Station Conduit Holes ................................ 9!

Mounting Instructions .......................................... 9!

Cover Jam Screw................................................ 9!

FCC Notice ......................................................... 9!

IMPORTANT ................................................... 9!

Canada (IC) Notice ......................................... 9!

Base Station Connections ................................ 10!

Power Connector .......................................... 11!

Analog Input Connector ................................ 11!

Analog Output Connector .............................. 11!

Digital I/O Connector ..................................... 11!

Relays Connector .......................................... 12!

Switching Inductive Loads ............................. 12!

Modbus RTU Serial Communications ........... 13!

Field Unit Connections ...................................... 14!

Power Connector .......................................... 15!

Signal Connector ........................................... 16!

4-20 mA Output Connector ........................... 16!

Digital I/O Connector ..................................... 16!

Modbus RTU Serial Communications ........... 17!

Setup and Programming ...................................... 18!

Overview ........................................................... 18!

Programming the Base Station ......................... 18!

Connecting Field Units to Base Station ......... 19!

Base Station Configuration ........................... 20!

Input / Output Module Configuration ............. 21!

Remote Unit Configuration ............................ 25!

Advanced Configuration ................................ 29!

Programming the Field Units ............................ 30!

Field Unit Setup Menu ................................... 31!

Programming the Field Units with WR Manager

...................................................................... 34!

Troubleshooting .................................................... 37!

Mounting Dimensions ........................................... 40!

PDA6963-BM Stainless Steel Pipe Mounting Kit for

Field Units ............................................................ 41!

Table of Figures

Figure 1. Fully Loaded Base Station Main Board . 10!

Figure 2. Base Station Power Connection ........... 11!

Figure 3. Base Station Analog Input Connection 11!

Figure 4. Base Station Digital I/O Connection ...... 11!

Figure 5. Base Station Analog Output Connection

.............................................................................. 11!

Figure 6. Base Station Relays Connection ........... 12!

Figure 7. AC and DC Loads Protection ................ 12!

Figure 8. Low Voltage DC Loads Protection ........ 12!

Figure 9. Base Station Three- and Five-Wire RS-

485 Modbus Connection ...................................... 13!

Figure 10. Base Station Multiple Device RS-485

Modbus Connection ............................................. 13!

Figure 11. Field Unit Device Assembly, Rear View

.............................................................................. 14!

Figure 12. Field Unit Power Connection .............. 15!

Figure 13. WR-90 Field Unit and 2-Wire Transmitter

Powered from Same Supply ................................. 15!

Figure 14. Field Unit Analog Input Connection ..... 16!

Figure 15. Field Unit 4-20 mA Output Connection

.............................................................................. 16!

Figure 16. Field Unit Digital I/O Connection ......... 16!

Figure 17. Field Unit Three- and Five-Wire RS-485

Modbus Connection ............................................. 17!

Figure 18. Field Unit Multiple Device RS-485

Modbus Connection ............................................. 17!

Figure 19. Base Station Dimensions – Front View

.............................................................................. 40!

Figure 20. Base Station Dimensions – Side View 40!

Figure 21. Field Unit Dimensions – Front View .... 40!

Figure 22. Field Unit Dimensions – Side Cross

Section View ......................................................... 40!

Figure 23. PDA6963-BM Stainless Steel Pipe

Mounting Kit for Field Units .................................. 41!

WR-90 Point to Multi-Point Wireless Instruction Manual

Introduction

The BinMaster WR-90 is a rugged, customizable, point-to-multipoint wireless bridge. It offers a

highly-flexible means of getting analog, digital, and Modbus® signals from where you have them

to where you need them. Modular input/output cards and expandable field units mean that the

WR-90 can be customized to meet the needs of any wireless application.

The WR-90 is simple to order, simple to configure, and easy to trust with your application. It can

be ordered as either preassembled kits or as individual, modular components. Guaranteed

ranges assure it will work with your application or you can send it back - no questions asked. A

wireless survey tool is available for those installations that require a site survey for longer

distances, making it easy to verify the setup will work the first time.

Field units accept analog, discrete, and Modbus® inputs and wirelessly broadcast them to the

WR-90 base station. The base station can recreate these signals with its onboard RS-485 or

analog and digital I/O cards. It can also be programmed to activate relays or output

analog/digital signals to the field units. Just put the field units wherever there are process

signals and the base station in the control room.

Fixed or remote antenna modules as well as a wide range of accessories are available,

including mounting kits, antenna-related accessories, and repeaters. The antenna may be

directly attached or remotely located. High gain directional antennas are also offered.

WR-90 Point to Multi-Point Wireless Instruction Manual

Ordering Information

WR-90 Wireless Components

Model Number

Description

WR-90-BA

WR-90 Point-to-Multipoint Wireless Process Signal Base Station

WR-90-TR

WR-90 Point-to-Multipoint Wireless Process Signal Field Unit

Base Station Modules

Model Number

Description

WR-90-CA

WR-90 Dual Analog Input Base Station Module

WR-90-CT

WR-90 Dual Analog Output Base Station Module

WR-90-CR

WR-90 Dual Relay Output Base Station Module

WR-90-CD

WR-90 Dual Digital I/O Base Station Module

Accessories

Model Number

Description

WR-30-RP

Wireless Repeater Kit

PDA3120-S-BM

RP-SMA M/F Antenna Cable 20ft

PDA3140-S-BM

RP-SMA M/F Antenna Cable 40ft

PDA3120-N-BM

RP-SMA F to N Male Antenna Cable 20ft

PDA3140-N-BM

RP-SMA F to N Male Antenna Cable 40ft

PDA3900-12-N-BM

PDW 900 MHz Antenna, 1/2" NPT

PDA3900-6Y-N-BM

Yagi Antenna 6dB

PDA3900-9Y-N-BM

Yagi Antenna 9dB

PDA6963-BM

Stainless Steel Field Unit Mounting Kit

WR-90 Point to Multi-Point Wireless Instruction Manual

Specifications

Except where noted all specifications apply to operation at +25°C.

WR-90 Base Station Specifications

General

Maximum

Connected

Field Units

32 field units

Network ID

Programmable: 0 - 99

Programming

Methods

Via PC with WR Manager software

Power

24 VDC ±10%, 36 W max, 2.4 W

min; Power consumption is

dependent on type and number of

modules installed

Non-Volatile

Memory

All programmed settings are stored

in non-volatile memory for a

minimum of ten years if power is

lost.

Environmental

Operating temp. range: -40 to 65°C

Storage temp. range: -40 to 85°C

Relative humidity: 0 to 90% non-

condensing

Connections

Removable screw terminal blocks

accept 12 to 22 AWG wire.

Peak Antenna

Gain

2.15 dBi ± 1.0

Enclosure

15.75" x 11.81" x 7.03" (40 cm x 30

cm x 17.9 cm) (W x H x D);

NEMA 4X; Thermoplastic Polyester;

Color: Gray

Tightening

Torque

Screw terminal connectors: 5 lb-in

(0.56 Nm)

Shipping

Dimensions

17" x 14" x 9" (43.2 cm x 35.6 cm x

22.9 cm) (W x H X D)

Shipping

Weight

6.5 lbs (2.95 kg)

Warranty

3 years parts & labor

Dual Analog Inputs Module

Inputs

Field selectable: 4-20 mA, 0-10 V,

0-5 V, 1-5 V

Accuracy

±0.03% of calibrated span ±1 count

Isolation

500 V

Recalibration

All ranges are calibrated at the

factory. Recalibration is

recommended at least every

12 months.

Temperature

Drift

0.005% of calibrated span/°C max

from 0 to 65°C ambient,

0.01% of calibrated span/°C max

from -40 to 0°C ambient

Signal Loss

Inputs will remain off (open circuit)

until wireless units are reconnected.

Input

Impedance

Voltage ranges: greater than

110 kW

Current ranges: less than 220 W

HART

Transparency

Analog input will not interfere with

existing HART communications on

the wired 4-20 mA signal

Dual 4-20 mA Outputs Module

Output Source

Analog input from connected

wireless unit

Calibration

Factory calibrated:

4.000 to 20.000 = 4-20 mA output

Accuracy

± 0.1% of span ± 0.004 mA

Isolation

500 V

Temperature

Drift

0.4 µA/°C max from 0 to 65°C

ambient, 0.8 µA/°C max from -40 to

0°C ambient.

Loop Power

Supply

Internally powered; no external

supply needed

Output Loop

Resistance

Power supply

Minimum

Maximum

24 VDC

10 W

900 W

Signal Loss

After approximately 25 seconds of

trying to reconnect, mA output will

become 3.2 mA

Digital Input / Output Module

Channels

Four (4) digital connections,

independently field selectable as

either inputs or outputs

DI Logic High

3 to 5 VDC

DI Logic Low

0 to 1.1 VDC

DI Contact

Dry contact to ground can be used

to activate the input

DO Logic High

3 to 5 VDC

DO Logic Low

0 to 0.4 VDC

Source

Current

10 mA maximum output current

Sink Current

1.5 mA minimum input current

Signal Loss

Digital output goes to logic high

Dual Relays Module

Rating

2 SPDT (Form C); rated 3 A @

30 VDC and 125/250 VAC resistive

load; 1/14 HP (≈ 50 W) @ 125/250

VAC for inductive loads

Noise

Suppression

Noise suppression is recommended

for each relay contact switching

inductive loads; see page 12 for

details.

Initialization

After power failure, relays will

initialize to default state before

reconnecting to wireless units.

Signal Loss

If mapped to digital input channel,

the relay energizes.

WR-90 Point to Multi-Point Wireless Instruction Manual

WR-90 Field Unit Specifications

General

Display

32-character dual-line alphanumeric

dot matrix LCD display with backlight

(4.68mm x 2.21mm characters)

Display

Orientation

Display may be mounted at 180°

from default orientation

Network ID

Field selectable: 0 - 99

Programming

Methods

Four programming buttons (behind

glass) or PC with WR Manager

software.

Recalibration

All inputs and outputs are calibrated

at the factory. Recalibration is

recommended at least every

12 months.

Process/

Digital I/O

Display

Press the display button once to

display the present analog input and

output. Press the display button

again to display digital I/O states.

Password

A programmable password restricts

modification of programmed settings.

Power

12-28 VDC, 5 W max

Non-Volatile

Memory

All programmed settings are stored

in non-volatile memory for a

minimum of ten years if power is lost.

Isolation

500 V

Environmental

Operating temp. range: -40 to 65°C

(display inoperable < -20 °C)

Storage temp. range: -40 to 85°C

Relative humidity: 0 to 90% non-

condensing

Connections

Removable screw terminal blocks

accept 16 to 30 AWG wire.

Enclosure

Cast aluminum with glass window,

0.3% max copper content, corrosion

resistant powder coating, color: blue.

IP68. Two ½" NPT threaded conduit

openings. One ½" NPT stainless

steel conduit plug with 10 mm hex

key fitting installed.

Mounting

May be mounted directly to conduit.

Two mounting holes for 1.5" pipe or

wall mounting. See Mounting

Dimensions on page 40 for mounting

space requirements.

Signal

Connector

Tightening

Torque

2.2 lb-in (0.25 Nm)

Shipping

Dimensions

17" x 14" x 9" (43.2 cm x 35.6 cm x

22.9 cm) (L x W X H)

Shipping

Weight

5 lbs. (2.27 kg)

Warranty

3 years parts & labor

Analog Input

Inputs

Field selectable: 4-20 mA, 0-10 V,

0-5 V, 1-5 V

Accuracy

±0.03% of calibrated span ±1 count

Temperature

Drift

0.005% of calibrated span/°C max

from 0 to 65°C ambient,

0.01% of calibrated span/°C max

from -40 to 0°C ambient

Input

Impedance

Voltage ranges: greater than

110 kW

Current ranges: less than 220 W

Signal Loss

Inputs will remain off (open circuit)

until wireless units are reconnected.

HART

Transparency

Analog input will not interfere with

existing HART communications on

the wired 4-20 mA signal

Isolated 4-20 mA Transmitter Output

Output Source

Analog input from connected

wireless unit

Calibration

Factory calibrated:

4.000 to 20.000 = 4-20 mA output

Accuracy

± 0.1% of span ± 0.004 mA

Loop Power

Supply

Internally powered; no external

supply needed

Temperature

Drift

0.4 µA/°C max from 0 to 65°C

ambient, 0.8 µA/°C max from -40 to

0°C ambient

Output Loop

Resistance

Power supply

Minimum

Maximum

24 VDC

10 W

900 W

Signal Loss

After approximately 25 seconds of

trying to reconnect, mA output will

become 3.2 mA

Digital Input / Output Terminal

Channels

Four (4) digital connections,

independently field selectable as

either inputs or outputs

DI Logic High

3 to 5 VDC

DI Logic Low

0 to 1.1 VDC

DI Contact

Dry contact to ground can be used

to activate the input

DO Logic High

3 to 5 VDC

DO Logic Low

0 to 0.4 VDC

Source

Current

10 mA maximum output current

Sink Current

1.5 mA minimum input current

Signal Loss

Digital output goes to logic high

WR-90 Point to Multi-Point Wireless Instruction Manual

General Specifications

Wireless Radio

Frequency

900 MHz

Range

500 ft (152.4 m) indoor, 1 mi

(1.61 km) outdoor (line-of-sight)

Encryption

AES 128-bit encryption available

using WR Manager software

Interference

Reduction

Frequency Hopping Spread

Spectrum (FHSS)

Power Output

24 dBm (250 mW)

Sensitivity

-101 dBm

WR Manager Software

System

Requirements

Microsoft® Windows® XP/Vista/7/8/10

Communicatio

USB 2.0 (Standard USB A to Micro

USB B)

Configuration

Configure devices one at a time

RS-485 Modbus® RTU Serial Comms

Compatibility

EIA-485

Connectors

Removable screw terminal connector

Max Distance

3,937' (1,200 m) max

Baud Rate

1200 – 57,600 bps

Data

8 bit (1 start bit, 1 or 2 stop bits)

Parity

Even, Odd, or None with 2 stop bits

Modbus

Timeout

0.5, 1, 2, 3, 4, 5 seconds;

user selectable

Safety Information

Caution: Read complete instructions

prior to installation and operation of the

device.

Warning: Read all product labels

completely and follow all instructions

and requirements listed on the labels

for installation or service.

Warning!

Installation and service should be performed only by trained

service personnel. Service requiring replacement of internal

components must be performed at the factory.

Installation

Base Station: All wiring connectors are accessed by opening the enclosure. To access electrical

connectors, unclasp enclosure and open.

Field Units: All pushbuttons and wiring connectors are accessed by opening the enclosure. To

access electrical connectors, remove the 2 captive screws and remove the display assembly.

Unpacking

Remove both units from box. Inspect the packaging and contents for damage. Report damages, if

any, to the carrier. If any part is missing or the units malfunction, please contact your supplier or

the factory for assistance.

WR-90 Point to Multi-Point Wireless Instruction Manual

Pre-Installed Conduit Plug

The WR-90 field units are supplied with one pre-installed optional conduit plug for installations that do not

require the use of both conduit entries. The conduit plug includes an internal hexagonal socket recess for

removal.

Base Station Conduit Holes

No predrilled conduit holes are provided in the base station enclosure from the factory. Drilling of conduit

holes is left to the end user so that they may be placed wherever appropriate for the application. Be sure

to use suitable hardware (cable glands, plugs, etc.) in order to maintain NEMA 4X/IP66 rating on the

enclosure.

Mounting Instructions

The base station can be wall mounted using the included mounting hardware. Securely screw the four

brackets into the threaded holes provided at the rear of the enclosure with the bend facing toward the wall

in order to provide the necessary clearance. Then, secure exposed mounting holes to wall.

The field units have two mounting holes that may be used for a 1.5” pipe mounting or wall mounting.

Alternatively, the unit may be supported by the conduit using the conduit holes provided. The antenna is

threaded into one of the three conduit holes and may be moved as appropriate for the installation.

It can also be mounted by using the PDA6963-BM mounting bracket in order to orient the device antenna

away from the pipe. Refer to Mounting Dimensions on page 40 for details on space requirements.

Cover Jam Screw

The cover jam screw should be properly installed once the field units have been wired and tested in a

safe environment. The cover jam screw is intended to prevent the removal of the units’ cover while in

operation without the use of tools. Using a M2 hex wrench, turn the screw clockwise until the screw

contacts the unit. Turn the screw an additional 1/4 to 1/2 turn to secure the cover.

Caution: Excess torque may damage the threads and/or wrench.

FCC Notice!

Contains FCC ID: MCQ-XB900HP

The enclosed device complies with Part 15 of the FCC Rules. Operation is subject to the following two

conditions: (i.) this device may not cause harmful interference and (ii.) this device must accept any

interference received, including interference that may cause undesired operation.

IMPORTANT

The RF module has been certified for remote and base radio applications. If the module will be used for

portable applications, the device must undergo SAR testing. This equipment has been tested and found

to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful interference to radio communications. However,

there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is encouraged to try to correct the interference

by one or more of the following measures: Re-orient or relocate the receiving antenna, Increase the

separation between the equipment and receiver. Connect equipment and receiver to outlets on different

circuits, or consult the dealer or an experienced radio/TV technician for help.

Canada (IC) Notice

Contains Model: XB900HP, IC: 1846A-XB900HP

Integrator is responsible for its product to comply with IC ICES-003 & FCC Part 15, Sub. B - Unintentional

Radiators. ICES-003 is the same as FCC Part 15 Sub. B and Industry Canada accepts FCC test report or

CISPR 22 test report for compliance with ICES-003.

WR-90 Point to Multi-Point Wireless Instruction Manual

Base Station Connections

To access the connectors for the base station, open the enclosure door. Signal connections are made to

removable screw terminal connectors.

Warning!

• The WR-90 base station must be powered down completely

prior to installing or removing any modules. Failure to do so

could result in damage to the electronics.

• Static electricity can damage sensitive components.

• Observe safe handling precautions for static-sensitive

components.

• Use proper grounding procedures/codes.

Figure 1 below shows the locations of screw terminal blocks on a fully loaded WR-90 base station

electronics board. This diagram shows the board loaded with four relay modules, four digital I/O modules,

four analog input modules, and four analog output modules. Actual module locations may differ.

Figure 1. Fully Loaded Base Station Main Board

I+ GI+ G

1 2

mA OUTPUT

+5 1 2 3 4 GND

DIGITAL I/O

V+ mA G

1 2

ANALOG INPUT

V+ mA GNO NC C

1 2

RELAY

NO NC C

1 2

RELAY

NO NC CV+ mA G

1 2

ANALOG INPUT

V+ mA G +5 1 2 3 4 GND

DIGITAL I/O

I+ G I+ G

1 2

mA OUTPUT

NO NC C

1 2

RELAY

NO NC C

1 2

RELAY

NO NC C

V+ mA G

1 2

ANALOG INPUT

V+ mA G

1 2

ANALOG INPUT

V+ mA G

I+ GI+ G

1 2

mA OUTPUT

+5 1 2 3 4 GND

DIGITAL I/O

+5 1 2 3 4 GND

DIGITAL I/O

I+ G I+ G

1 2

mA OUTPUT

MOD ADDR 016 RT

RSSI 10

Ce manuel convient aux modèles suivants

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