Bigab 7-10 Manuel utilisateur

v1.2 - 2021 - EN

Original Instruction

www.forsmw.com

Instruction manual

      G  G

TABLE OF CONTENTS

IDENTIFICATION OF MACHINE.........................................................................................................................2

INTRODUCTION.....................................................................................................................................................3

SAFETY REGULATIONS........................................................................................................................................4

GENERAL SAFETY INFORMATION........................................................................................................4

SAFETY MESSAGES...................................................................................................................................4

LOCATION OF THE LABELS ON THE PRODUCT ...............................................................................5

OPERATION.............................................................................................................................................................8

CONTROLS AND DISPLAYS ....................................................................................................................8

UNLOADING TRAILER...............................................................................................................................8

BEFORE OPERATION.................................................................................................................................9

CONNECTING MACHINE .......................................................................................................................10

WORKING IN EXTREME CONDITIONS...............................................................................................14

DISCONNECTING THE TRAILER...........................................................................................................15

CLEARING BLOCKAGES AND CLEANING.........................................................................................15

TRANSPORT...............................................................................................................................................15

MAINTENANCE.........................................................................................................................................16

DAILY/MONTHLY/YEARLY MAINTENANCE PROCEDURES AND INSPECTION.....................17

MAINTENANCE MATERIALS .................................................................................................................21

TIGHTENING TORQUES..........................................................................................................................22

LUBRICATION SCHEDULE .....................................................................................................................23

STORAGE ....................................................................................................................................................24

CLEANING..................................................................................................................................................24

TROUBLESHOOTING ..............................................................................................................................24

TECHNICAL INFORMATION .............................................................................................................................26

DESIGN OF THE PRODUCT...................................................................................................................26

TECHNICAL DATA ....................................................................................................................................29

DIMENSIONAL DRAWING.....................................................................................................................33

ELECTRICAL AND HYDRAULICAL SYSTEM......................................................................................34

ADDITIONAL INFORMATION...........................................................................................................................43

CONFORMITY OF STANDARDS...........................................................................................................43

WARRANTY................................................................................................................................................43

DISMANTLING AND SCRAPPING........................................................................................................43

PART LIST....................................................................................................................................................43

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IDENTIFICATION OF MACHINE

This instruction manual applies to the BIGAB hooklift trailers -, -, -, -, - G, - G and

- and contains information for its safe use.

The trailer’s serial number is located on the identification plate and also stamped onto the frame.

The EC declaration of conformity shall always be submitted with this manual which certifies that the

produced vehicle conforms to the requirements established with directive //EC and indicating

serial number of the machine.

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INTRODUCTION

This Manual gives the owner/operator information about maintaining and servicing the BIGAB hook-

lift trailer and provides instruction for safe and proper use of the machine.

Even if you have experience of this type of product, we ask that you read and understand the contents

of this manual completely and become familiar with your new machine before operating it. This Man-

ual contains information that could be vital for safety and eciency, as well as to ensure the validity of

the factory warranty.

If you have questions concerning information or availability of manuals in other languages, contact

your dealer.

Throughout this manual, information is provided by the sign - read carefully and comply with

these messages – it will improve your operating and maintenance eciency, help avoid breakdowns

and damage, and extend your machine’s life.

Message NOTE! indicates that the product, process or environment may cause damage, as well as

indicating the risk of minor injuries. These markings are used to draw the attention of readers to the

fact that this is an area of particular importance.

Do not use this machine for any applications or purposes other than those described in this manual or

applicable for approved attachments. If the machine is to be used with special attachments or equip-

ment other than those approved by Fors MW, consult your dealer. Any person using unapproved at-

tachments or making unauthorized modications is responsible for the consequences.

The dealers are ready to provide you with any assistance you may require, including providing genu-

ine service parts. All service parts should be obtained from your dealer. Provide complete information

about the part and include the model and serial numbers of your machine.

Please be aware that Fors MW continuously improves its products and reserves the right to make

changes and improvements in the design, construction and also in instructions of any part without

obligation to install such changes on any unit previously delivered.

Fors MW conforms to ISO  for safety marking in accordance with the directive //EC.

Manufacturer: Dealer:

AS FORS MW

TULE 

  SAUE

Tel: +   

www.forsmw.com

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SAFETY REGULATIONS

GENERAL SAFETY INFORMATION

Carefully read through the user manual before using the hook lift

trailer. Important data relating to your particular trailer can be

found in the trailer’s technical data. Incorrect usage can result in

injuries to you and damage to the trailer.

Operating a trailer requires a high level of expertise, as well as knowledge about the machine you are

using. It is important for you to train with regard to the trailer’s behaviour. Practice the movement

pattern and always work with smaller loads until you are completely familiar with operating the trailer.

BIGAB Hooklift is intended for use in agricultural, construction and community work for collection and

transportation of waste, scrap, agriculture and other goods.

Bigab Hooklift is not intended for use in transporting people or animals.

Take care to ensure that nobody is within the safety zone 20m.

The recommended ambient working temperature for this machine is -30°C to +40°C.

SAFETY MESSAGES

• Read carefully and understand the user manual before using the device. Consult the user

manual to solve your problems.

• Follow instructions to avoid the risk of accidents. The manufacturer and dealer are not

responsible for any damage in the event of failure to comply with these instructions.

• It is prohibited for unauthorised parties to be within the trailer’s risk zone, which is 20 m! The

user must have full visual control over the working area. Always maintain a visual check on the

work area. Never stand or walk under suspended loads.

• It is important for you to adapt your speed to the driving situation. Drive carefully on sideways

inclines. The same applies on slopes.

• Never drive under obstacles such as bridges, electrical cables, etc with the container bridge

raised.

• Risk of overturning. Ensure that the trailer is always standing on rm ground. Never overload

the trailer.

• Stop working by switching o the engine, engage the parking brake and remove the ignition

key to prevent unauthorised usage.

• Carefully read through the warning information on the oil and grease products you are

using, and follow their instructions accurately! During service works wear correct protective

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equipment and seek medical attention immediately if eyes or skin are exposed. It is prohibited

to release oil onto the ground or into watercourses.

• If repairs or modications require welding work, you must rst contact your dealer, who will

provide you with the necessary welding instructions. Incorrect welding or inexperience during

welding can result in sudden breaks in the structure.

• During loading and transport on public roads follow the applicable trac legislation.

LOCATION OF THE LABELS ON THE PRODUCT

The BIGAB hooklift trailer is equipped with a range of signs and labels relating to both safety and

information of the machine. Check that all the labels are in the correct positions and visible. If signs or

labels peel o or get damaged, they must be replaced. For replacement labels contact your dealer for

a new set and guidance for positioning.

Location of the labels on the product

Label set

Warning and instruction manual

Carefully read and comply with the instruction manual and work

instructions. Read the instruction manual carefully before starting

to use the trailer. Ignoring this can be potentially dangerous.

Total weight

It is absolutely prohibited to load more than the amount your model

of trailer is designed to handle. This will be dangerous for you and

your surroundings. Please check trailer specic total weight from

the ID-plate.

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Hazardous movement

It is a hazardous movement if the rear end of the tractor lifts.

Note! This warning label is included in the delivery of your trailer.

It must be attached in a clearly visible location in the tractor cab.

If you would like more of these labels, they are available to order,

free of charge, from our after sales department. Contact details are

visible in the rst chapter.

Risk of injury

It is absolutely forbidden to board the trailer when it is moving

Anyone doing so may be at risk of serious or fatal injury.

Hazardous area

Standing between the trailer and the towing vehicle when the

trailer is being driven, moved with frame steering or when other

functions are activated between the trailer and towing vehicle, can

be potentially fatal. As the driver, you must always ensure that no

one is in the area around the machinery.

Risk of slipping

There is a risk of slipping as the surfaces of the trailer can be

slippery due to combination of oil/mud/rain on the surface. The

ground around the trailer can also become slippery, as the tires

can tear up the surface and expose mud and soil.

Hydraulic uid under pressure

Hot hydraulic uid at high pressure levels can occur in the

hydraulic system. Take care when connecting, disconnecting and

replacing hoses.

Maximum load to coupling device

Ensure that you do not load in such a way that the load on the

towing eye exceeds the permitted values.

NB! Check your permitted towing eye vertical load value from

technical data and marked for the towing eye. The load is largely

determined by the way the weight is distributed on the container

bridge, and it is the user´s responsibility to ensure that this is not

exceeded.

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Risk of crushing injuries

There is a risk of clamping or crushing injuries during work and

maintenance. Do not place your hands to the machine or any

other moving part.

Use the security post during all service operations

It is absolutely forbidden to lean under a raised frame unless it is

secured with the security post. Under no circumstances may the

trailer be carrying either a load or a container when using the

security post.

Labels for the use of safety equipment

Use appropriate safety equipment in order to avoid injury when

using the trailer.

Lubrication

This label used to show the importance of regular lubrication of

the trailer. Lubrication points and schedule can be found in the

chapter on lubricaton.

Tire inspection

The tire bolts must be tightened and the brakes must be inspected

and adjusted regularly.

Wheel bolts tightening

This label indicates wheel bolts/nuts tightening torque.

Exchange unit

The exchange unit may not be operated unless the frame is folded

down. During transport with the trailer, the hook must be folded

down in the parking position.

Tipping

Lever must be pushed correctly to the extreme position, otherwise

it might damage the trailer.

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BIGAB hook trailer ID plate

ID plate contains trailer specic technical data. This plate can be

country specic.

RUP type approval plate

If your trailer is equipped with type approved RUP, it is labelled with

type approval plate that contains RUP specic type approval data.

OPERATION

CONTROLS AND DISPLAYS

The BIGAB hooklift trailer is only intended to be used and operated from the tractors’driver seat

through the tractor hydraulic lever. Always adapt your operations to your level of experience, current

load and road conditions. Do not exceed the trailers maximum travel speed and maximum loading

values.

NOTE: If damage should occur during use, the work must be stopped immediately.The fault should

be identied and eliminated before starting to use the trailer again.

NOTE: It is recommended to place load symmetrically. Always be sure that the container is rmly

xed before driving. Long containers need enough working space and turning area. Never make sharp

turns at a high travel speed.

Don’t forget to lift the parking leg up before driving.

UNLOADING THE TRAILER

When unloading (loading) the trailer from the transportation platform the general principles of

workplace rules for health and safety shall be complied. The hooklift trailer is rmly attached to the

transportation platform with straps and chains. Wheels are secured by wedges or other objects without

sharp edges to avoid rolling.

Before starting up, check visually that the trailer is not damaged during transportation. If the trailer

is damaged, inform the company that transported the trailer and the dealer or manufacturer of the

product immediately (follow CMR).

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• Ensure that you have enough space for unloading the product. Wear personal protective

equipment such as helmet and footwear. Lifting operator must be certied.

• Be careful when unloading and unpacking the trailer: do not damage sensitive components,

do not change factory settings or damage paint or other surface nishes. Be careful when

lifting so that cables, connectors or other components are not damaged for instance

between lift fork and trailer frame.

• Lifting up the trailer from transportation frame. See lifting points below.Weight depends on

the type of trailer (see chapter Technical information);

• Lower the trailer to the ground.

• Usage of the trailer is strictly forbidden if safety devices of the trailer are damaged. For more

detailed information about safety advice see the chapter on Safety Regulations.

Lifting points for (un)loading

BEFORE OPERATION

A pre-operation checklist is provided for the operator for careful examination of trailer to ensure safe

use of the trailer.

Before operating the machine and each time thereafter, the following areas chould be checked:

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