BGU KSA 380 Z Guide de l'utilisateur

Seite 1

Carefully read these instructions

before starting and using your machine!

Original Instruction Manual

Firewood Chainsaw-Processor

KSA 380 Z / KSA 380 E

- Set-up & installation

- Use

- Maintenance

- Accessories

Südharzer Maschinenbau GmbH

99734 Nordhausen, Helmestraße 94

Service Tel. 0 36 31 / 62 97 104 • Fax 0 36 31 / 62 97 111

Internet: www.bgu-maschinen.de

e-mail: [email protected]

Seite 2

Südharzer Maschinenbau GmbH

Helmestr. 94

99734 Nordhausen

Tel. 0 36 31 / 62 97-0 Fax 0 36 31 / 62 97 111

E-Mail [email protected]

Internet www.bgu-maschinen.de

EC – Statement of Compliance

with the EC Machine Directive No. 42/2006

We hereby declare that the equipment described in this manual responds in full to the actual version

brought on the market. We, the manufacturer further declare that this equipment was duly designed and

manufactured in accordance with the actual European Safety and Health Standards settled by the relevant EC

directives as well as by the latest electromagnetic standards issued by the European Council of 3.5.89

and later enforced by all member states.

This statement of compliance does not apply to machines that have been modified by the customer without

manufacturer’s written approval. The manufacturer will not be responsible for such modified equipment and

machines.

Machine type: Firewood chainsaw-processor

Model: KSA 380 Z / KSA 380 E

Serial Number: See manufacturer’s label

Applicable European Standards: EC Machine Directive 42/2006

EC EMV Directive 108/2004

EC Low Voltage Directive 68/1993 and 95/2006

Other applicable Standards and

technical specifications:

EN 609 Safety of log splitters (wedge machines)

EN 55014-1:2006

EN 55014-2:1997+A1:2001

EN 61000-3-2:2006

Person responsible for the

technical report: René Pareis (Management)

Venue: Nordhausen

.............................................. .......................................

Date: 15.03.2017 René Pareis

(Director)

Seite 3

CONTENTS

Page

1. Product overview -------------------------------------------------------------------------------------------- 4

2. Safety pictograms and warning labels ---------------------------------------------------------------- 5

3. General information ----------------------------------------------------------------------------------------- 7

3.1 Delivery and transport claims ------------------------------------------------------------------------------- 7

4. Safety ------------------------------------------------------------------------------------------------------------ 8

4.1 Operation safety rules ---------------------------------------------------------------------------------------- 8

4.2 Mandatory application field- --------------------------------------------------------------------------------- 9

5. Operation -------------------------------------------------------------------------------------------------------- 10

5.1 About the electric system ------------------------------------------------------------------------------------ 11

5.2 About the hydraulic system ---------------------------------------------------------------------------------- 11

5.3 Initial check-ups ------------------------------------------------------------------------------------------------ 12

5.4 Adjusting the ram stroke length ----------------------------------------------------------------------------- 12

5.5 4-way wedge ---------------------------------------------------------------------------------------------------- 12

5.6 Tensioning the saw chain ------------------------------------------------------------------------------------ 13

5.7 Replacing the saw chain ------------------------------------------------------------------------------------- 13

5.8 Operating tips --------------------------------------------------------------------------------------------------- 15

5.8.1 Adjusting the push-block ------------------------------------------------------------------------------------ 15

5.8.2 Adjusting the chainsaw controls --------------------------------------------------------------------------- 16

5.9 Infeed belt -------------------------------------------------------------------------------------------------------- 16

5.10 Chainsaw lubrication ------------------------------------------------------------------------------------------ 16

5.11 Stop lever -------------------------------------------------------------------------------------------------------- 16

6. Connection and disconnection to PTO-drive ------------------------------------------------------- 17

7. Transporting the machine --------------------------------------------------------------------------------- 18

7.1 Handling the processor on a fork-lift (short distance) ------------------------------------------------- 18

7.2 Attaching the processor to a three-point hitch (long distance) -------------------------------------- 18

8. About the belt conveyor ------------------------------------------------------------------------------------ 19

8.1 Operating the belt conveyor -------------------------------------------------------------------------------- 19

9. Repairs and maintenance ---------------------------------------------------------------------------------- 20

9.1 Ordinary general maintenance ----------------------------------------------------------------------------- 20

9.2 Chainsaw maintenance --------------------------------------------------------------------------------------- 20

9.3 Hydraulic oil specifi cations ---------------------------------------------------------------------------------- 20

9.4 Stretching the infeed belt ------------------------------------------------------------------------------------- 21

9.5 Adjusting the infeed belt -------------------------------------------------------------------------------------- 21

10. Disabling and scrapping ----------------------------------------------------------------------------------- 22

11. Technical features -------------------------------------------------------------------------------------------- 23

11.1 Noise emissions ------------------------------------------------------------------------------------------------ 23

12. Trouble-shooting chart ------------------------------------------------------------------------------------- 24

13. Spare part list for KSA 380 -------------------------------------------------------------------------------- 25

14. Other areas of possibile danger ------------------------------------------------------------------------- 36

14.1 Mechanical dangers ------------------------------------------------------------------------------------------- 36

14.2 Electric dangers ------------------------------------------------------------------------------------------------ 36

14.3 Environmental dangers (wood dust) ----------------------------------------------------------------------- 36

15. Warranty -------------------------------------------------------------------------------------------------------- 37

16. Wiring Diagram ----------------------------------------------------------------------------------------------- 38

Seite 4

1. Machine overview

control lever

infeed belt

belt conveyor

stop lever

safety hood

winch

timber hold-down

wedge

adjuster

Seite 5

2. Safety pictograms and warning labels

1. Operation safety label

“Max pressure: 200 bars”

Maximum operating pressure is 200 bars.

2. Machine safety label

max. 420 Rev./min.

This label shows the max admissible number of PTO shaft revoluti-

ons.

3. Operation safety label

“DANGER! Pinched hands danger!”

Keep your hands off all moving machine parts! Pinched hands dan-

ger. Keep clear of moving parts!.

4. Machine safety label

CAUTION: “check motor revolutions!”

Avoid dangers and check motor revolutions upon starting.

5. Machine safety label

“Before setting -up, servicing, maintaining and cleaning the machine,

disengage power and stop the engine. Lock the tool and secure

against accidental start. Let engine cool.”

This safety label reminds user of the general safety rules.

6. Machine safety label

„Read, understand, and follow all instructions in this manual and on

the processor before starting!”

This safety label reminds the user about the importance of reading

and understanding the instructions of the manufacurer and getting

familiar with the machine before your first use it.

7. Operation safety label

“WARNING! Wear earplugs and googles”

Loud noise can cause impairment or loss of hearing, wear a suitable

protective device such as earplugs and safety goggles.

PH-6504, 6538 Auswurf geöffnet, geschlossen

Achtung! Gefahr für die Hände!

Drehrichtung beachten (nur PH-6504)

Vor Erstinbetriebnahme Seitentrichter....

Seite 6

8. Personal protection pictogram

“Wear suitable protective gloves!”

This label shows that you must wear safety gloves when

working with the splitter.

9. Personal protection pictogram

“Wear suitable protective boots!”

This label shows that you must wear safety boots when working with

the splitter.

10. Operation safety pictogram

One-man operation only!

Possible dangers can arise from moving parts on the machine.

The machine is to be strictly operated by one man at a time only.

11.

Operation safety pictogram

„Do not operate the machine in-doors!“

Never run the machine inside a closed area.

Exhaust fumes are toxic.

12. Production label

„Product identification“

This label shows the company details of the manufacturer and the

main machine technical data.

13. Manufacturer Logo

„BGU-Maschinen“ Logo

14. Operation safety label

“Short instructions”

This label reminds the user about the correct timber cutting procedure:

• Right hand operates the multifunctional control lever and

• Left hand keeps the hold-down firmly on the timber

15. Operation safety label

„Dagerous zone: 5 m free clearance all around the processor“

Make sure to keep clear of the dagerous zone around the machine.

Achtung!

5 Meter

Gefahrenbereich

Seite 7

Bedienungsanleitung

3. General information

Dear customer,

thank you very much for your trust and preference in buying this chainsaw processor! You have now joined the

BGU worldwide family. We are confident that our equipment will be up to all your expectations and assure

you a long lasting quality and performance.

Our chainsaw firewood processor is available in the following two versions:

KSA 380 Z - PTO powered

KSA 380 E - E-motor powered

3.1 Delivery and transport claims

Upon receiving the processor at your place, please check for visual machine damages such as damaged

packing or scratched buckled parts. If so, make a remark on all copies of the delivery bill before signing for

acceptance.

Also have the truck driver sign all copies of the delivery bill. Should your shipper or the truck driver refuse

to accept your claim, fully reject delivery of the machine and make sure to inform us (the manufacturer) im-

mediately. No claims will be taken into account by the shipper or by the insurance company, if a reservation

note is not made on the delivery bill.

All transport damages must be notified within latest 2 days from delivery. Therefore, delivery must be collected

and inspected within this term. Later claims shall be disregarded. In case of assumed but not visually

clear transport damages make sure to mark the following sentence on the delivery bill: „Reserved delivery

due to assumed transportation damages.“

Insurance and shipping companies act with extreme caution in case of transport damages and sometimes

refuse to accept responsibility.

Please make sure to provide clear and exhaustive evidence (photos) of the claimed damages.

Thank you in advance for your help and attention to this matter.

Seite 8

4. Safety

Strictly perform installation, set-up, maintenance, cleaning and transportation with the

motor switched off and all moving parts firmly secured against accidental operation.

The user shall strictly comply with these operation, set-up, mainte-nance, repair and trouble-shooting in-

structions in order to assure safe operation and no damages to the equipment. The owner must understand

these instructions and must allow only persons who understand these instructions to operate the processor.

Moreover we recommend to let the machine be run only and strictly by trained and skilled staff who must be

familiar with the applicable occupational safety and health administration rules as well as applicable trans-

portation rules. Incorrect use of the splitter can cause serious injury or death.

No person under 18 years should operate this log processor. The machine shall be installed and kept in a

suitable location selected by the customer for safest operation. Make sure that the equipment stands on a

safe stable foundation. The working area around the machine must be kept as clear as possible from sur-

rounding obstacles and slippery foundation floors should be duly treated (do not use saw dust or wood ash

for this purpose).

4.1 General safety rules

- Never reach with your hands inside the dangerous chainsaw and push-block area while they are

moving!

- NEVER leave the machine unattended with the running motor.

- Before leaving the operator‘s station for any reason, stop the machine motor or the tractor engine,

disconnect power (or PTO drive), make sure to remove the ignition key of the tractor and secure the

machine against accidental operation

- The operator is responsible for the safety of other thirds on the workplace.

- Set up the machine on a firm surface which is free from stumps, boulders and other obstructions.

- Work with your processor only in daylight or good artificial light.

- Ensure that a wide but confined area is available around the machine and assure maximum working

freedom.

- A skilled licensed electrician must be asked for any repair of the electric system.

- ne and assure maximum working freedom.

- Operator‘s hearing protection, safety glasses, safety shoes and gloves, close fitting cloths and other

adequate protection means are mandatory.

- Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged,

repair or replace it before operating the processor.

- No additional customised protections or tools are provided on board of the machine, other than the

ones designed and supplied by the manufacturer.

- Make sure to process only logs and timber that are free from foreign inclusions such as nails, screws or

other hard material.

- Only use original BGU spare parts!

Seite 9

4.2 Mandatory application field

Chainsaw fi rewood processors are one-man operation machines only. Never allow more than one

person approach and work on the machine at the same time.

This machine is conceived for cutting and splitting logs for firewood preparation only. Any other use or

splitting method is considered by the manufacturer as “misuse”. In case of misuse the manufacturer

will not be liable for any injuries or damages and the operator will be held entirely responsible.

Please make sure to comply with these set-up, operation and maintenance/repair instructions in order

to avoid happening of any injury or dangerous condition.

IMPORTANT: this unit has a log capacity of min 20 mm and max 370 mm diameter.

DO NOT PROCESS FIREWOOD OUTSIDE THIS RANGE.

Misuse will completely void your warranty. The manufacturer accepts no liability for personal

injuries and damages to other equipment caused by misusing the machine.

Seite 10

5. Operation

Locate your processor only on firm, level ground. Site must be free of

slippery surfaces and tripping obstacles.

Danger!

NEVER operate your chainsaw fi rewood processor on slippery, wet,

muddy, or icy surfaces. The location you choose should be flat, dry, and

free from any interference.

Secure the conveyor stand against possible slipping by means of the

special limit chain located at the base of the conveyor.

Now swing down the infeed conveyor on the right hand side of the ma-

chine and let the stay rod underneath it snap into the special holder on

the chassis (see figure 1).

Close the protection grid over the log splitter section and make sure that

all safeties and protections are well in place and properly working.

Load timber on the infeed belt (Figure 2). Feed the timber all the way

against the special length-gauge (stop plate) located on the other side

of the chainsaw. (See figure 3), operating the multifunctional control

lever down with your right hand whilst advancing the timber with the

hold-down using your left hand.(see figure 3) and adjust to the desired

position.

PLEASE NOTE: this machine is conceived for cutting one single

timber piece at a time. DO NOT EVER CUT BUNDLED FIREWOOD!!

To engage the chiansaw and start the cycle, push the multifunctional

control lever down with your right hand whilst keeping the hold-

down firmly clamped on your timber with your left hand. Keep

the multifunctional lever down to the first step until the chainsaw

has completely cut the timber through. Logs that are cut off the

saw automatically roll down into the splitter trough. Now, pull the

multifunctional control lever a further step down to operate the push-

block of the log splitter section and start splitting.

When splitting is completed, shift the multifunctional control lever back

into the original start-position. The push-block slides inside the splitter

trough pushing the log towards the 4-way wedge that splits into 2,

4 or 6 pieces depending on the number of wings. The push-block is

operated by an hydraulic ram that automatically slides back to start-

position as soon as it reaches against stroke-end (maximum stroke is

completed and pressure is released).

While the push-block slides back, the machine is ready for feeding the

remaining timber against length gauge and start a new cycle again.

5.3 Initial checkups

Fig. 1

Fig. 4

Fig. 5

Fig. 2

Fig. 3

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