Bentone B45-2 RME Caractéristiques techniques

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Installation and Maintenance instruction

B45-2 RME

2Bentone B45-2 RME

Bentone B45-2 RME

General

Table of Contents

1. GENERAL INSTRUCTIONS _________________________________ 4

1.1 Manual___________________________________________________________ 4

1.2 Safety directions______________________________________________ 4

2. TECHNICAL DATA________________________________________________ 6

2.1 Dimensions_____________________________________________________ 6

2.2 Setting of ignition electrodes and brake plate _______ 6

2.3 Dimension, ﬂange ____________________________________________ 7

2.4 Recommended nozzle and pressure ___________________ 7

2.5 NOZZLE TABLE_______________________________________________ 8

2.6 Description B45-2__________________________________________ 10

3. INSTALLATION___________________________________________________ 12

3.1 Acceptance inspection ___________________________________ 12

3.2 Preparations for installation______________________________ 12

3.3 Distribution of oil____________________________________________ 12

3.4 Electrical connection ______________________________________ 13

3.5 Nozzle selection ____________________________________________ 14

3.6 Setting of brake plate and air ﬂow_____________________ 14

3.7 Burner installation __________________________________________ 14

3.8 Burner installation __________________________________________ 15

3.9 Check oil line seals_________________________________________ 15

4. BASIC SETTINGS ______________________________________________ 16

4.1 Examples of basic setting ______________________________ 16

4.2 Setting values for nozzle assembly B45-2 RME __ 17

4.3 Setting values for air damper B45-2 RME __________ 17

4.4 Nozzle assembly control, brake plate ________________ 18

4.5 Air setting Damper motor ________________________________ 19

5. BURNER SERVICING ________________________________________ 21

5.1 Servicing the combustion assembly _________________ 21

5.2 Servicing air dampers ____________________________________ 22

5.3 Replacement of damper motor ________________________ 23

5.4 Replacement of oil pump ________________________________ 24

5.5 PUMP INSTRUCTION ____________________________________ 26

5.6 Suntec DV67C ______________________________________________ 26

5.7 Components_________________________________________________ 26

6. ELECTRICAL EQUIPMENT _______________________________ 30

6.1 Wiring diagram LMO24.255 ... ________________________ 30

6.2 Component list LMO24.255 ... ________________________ 31

6.3 Function LMO24.255 ...__________________________________ 31

6.4 Technical data LMO24.255...___________________________ 32

6.5 Colour codes ________________________________________________ 33

6.6 Fault codes___________________________________________________ 33

7. FAULT LOCATION ______________________________________________ 34

7.1 Burner will not start ________________________________________ 34

8. DECLARATION OF CONFIRMITY______________________ 35

4Bentone B45-2 RME

General

General rules

This is a burner designed for FAME (RME) fuel. The fuel must meet the

requirements of standard EN 14214 for FAME. The equipment on the burner

is, however, of such a quality that it is possible to use EO1 type oil without

modiﬁcation, although with appropriate adjustments to the combustion

values after each change of fuel type.

Firing with EO1 should be conducted the last few hours at the end of the

ﬁring season.

The installation of an oil burner should be carried out in accordance with

local regulations. The installer of the burner must therefore be aware of all

regulations relating to oil and combustion.

Only oil suitable for the burner must be used and then in combination with a

suitable oil ﬁlter designed for FAME (RME) and installed before the burner’s oil

pump.

If the burner is replacing an existing burner, ensure that the oil ﬁlter is

changed to a ﬁlter designed for FAME (RME). Installation may only be

performed by qualiﬁed personnel.

Care should be taken by the installer to ensure that no electrical cables

or fuel/gas pipes are trapped or damaged during installation or service/

maintenance.

Burners which are fuelled by FAME (RME) are and must be equipped with

parts designed for this fuel. This applies in particular to oil-related parts such

as the pump, solenoid valve, oil ﬁlter and hoses. It is very important when

carrying out a service to replace old parts with new parts of the same quality.

1.1 Manual

• The contents of this manual are to be observed by all who work for any

reason on the unit and its appertaining system parts.

• This manual is intended especially for authorised personnel.

• This manual is to be regarded as part of the burner and shall always be

available near the place of installation.

1.2 Safety directions

The electrical installation shall be made according to valid regulations for

heavy current and in a professional way, so that the risk of leaking oil, ﬁre or

personal injury is avoided.

Care should be taken by the installer to ensure that no electrical cables or

fuel/gas pipes are trapped or damaged during installation or service/

maintenance.

1. GENERAL INSTRUCTIONS

Bentone B45-2 RME

General

Adjustment of burner

The burner is from the factory preset to an average value

that must then be adjusted to the boiler in question.

All burner adjustments must be made in accordance with

boiler manufacturers instructions.These must include

the checking of ﬂue gas temperatures, average water

temperature and CO2 or O2 concentration.

To adjust the combustion device, start by increasing the

air volume and the nozzle assembly somewhat. When

the burner starts it is burning with excess air and smoke

number 0. Reduce the nozzle assembly adjustment

until soot occurs, and then increase the adjustment to

make the soot disappear again. Then the volume of air is

reduced until soot occurs and increased again to reach a

combustion free of soot.

By this procedure an optimum adjustment is obtained. If

larger nozzles are used the preadjustment of both the air

volume and the nozzle assembly must be increased.

A whistling sound may be heard which can be

eliminated or reduced as follows: Increase the nozzle

assembly adjustment somewhat. The CO2-content and

consequently the air volume will then be reduced.

Condensation in chimney

A modern burner works with less excess air and often

also with smaller nozzles than older models. This

increases the efﬁciency but also the risk of condensation

in the chimney. The risk increases if the area of the

chimney ﬂue is too large. The temperature of the ﬂue

gases should exceed 60°C measured 0,5 metres from

the chimney top.

• Measures to raise the temperature:

• Insulate the chimney in cold attics

• Install a tube in the chimney

• Install a draught regulator (dilutes the ﬂue gases

during operation and dries them up during

standstill)

• Increase the oil quantity

• Raise the ﬂue gas temperature by removing

turbulators, if any, in the boiler.

Pump adjustment

See separate description.

Maintenance

The boiler/burner should be examined regularly for any

signs of malfunction or oil leakage. Any boiler/burner that

uses FAME (RME) as fuel must be serviced at least twice

a year.

Firing with EO1 should be conducted the last few hours

at the end of the ﬁring season.

Installation instructions

General installation instructions accompany the burner

and should be left in a prominent place adjacent to the

burner.

Oil supply

The oil line should be dimensioned in accordance with

the pump manufacturer´s instruction. A ﬁlter designed for

FAME (RME) that prevents any particles in the oil from

reaching the burner is mounted in the burner’s suction

pipe. If the installation consists of several burners each

one should have its own suction line from the tank or a

circulation system should be used.

The temperature in the oil line should be kept as

constant as possible. Avoid exposing the line to

excessive cold which may cause blockages.

The oil pipe and electric cable should be ﬁtted so that

the burner can be placed on the ﬂoor for inspection of

the combustion device.

Oil hoses must be of a quality designed for FAME (RME).

6Bentone B45-2 RME

General

Insertion length,

burner tube

Burner tube,

Dimension B

270 238

370 338

!*NB It is important that

the spark does not strike

against the brake plate or

nozzle

2. TECHNICAL DATA

2.1 Dimensions

2.2 Setting of ignition electrodes and brake plate

a b c d

5,0-6,0 3,5-4,0 7,0-9,0 2,0-3,0

2.2.1 Burner output

8,5 -45,5 kg/h

101 -540 kW

262

515 B480

Ø162

Ø134

252

335

328

Bentone B45-2 RME

General

2.3 Dimension, ﬂange

2.4 Recommended nozzle and pressure

Nozzle: 45° Solid/semi-solid

60° Solid/semi-solid

80° Solid/semi-solid

Pump pressure 14 bar (8-28 bar)1) !The burner pump is factory set at 14 bar and

test operated using Roadway 80.

Because of the various boiler types with varying furnace geometries and

furnace loads, it is impossible to commit to a certain scattering angle or a

speciﬁc distribution pattern.

It should be noted that the scattering angle and distribution pattern changes

with pump pressure.

ø134

220

B45-2 RME

8Bentone B45-2 RME

General

Gph 8 10 12 14

kg/h kW kg/h kW kg/h kW kg/h kW

1,00 3,33 39 3,72 44 4,08 48 4,40 52

1,10 3,66 43 4,09 48 4,48 53 4,84 57

1,20 3,99 47 4,47 53 4,89 58 5,29 63

1,25 4,16 49 4,65 55 5,10 60 5,51 65

1,35 4,49 53 5,02 59 5,50 65 5,95 70

1,50 4,98 59 5,58 66 6,11 72 6,60 78

1,65 5,49 65 6,14 73 6,73 80 7,27 86

1,75 5,82 69 6,51 77 7,14 85 7,71 91

2,00 6,65 79 7,45 88 8,16 97 8,81 104

2,25 7,49 89 8,38 99 9,18 109 9,91 118

2,50 8,32 99 9,31 110 10,19 121 11,01 131

2,75 9,15 108 10,24 121 11,21 133 12,11 144

3,00 9,98 118 11,16 132 12,23 145 13,21 157

3,50 11,65 138 13,03 15 14,27 169 15,42 183

4,00 13,31 158 14,89 176 16,31 193 17,62 209

4,50 14,97 177 16,75 199 18,35 218 19,82 235

5,00 16,64 197 18,62 220 20,39 242 22,03 261

5,50 18,30 217 20,48 243 22,43 266 24,23 287

6,00 19,97 237 22,34 265 24,47 290 26,43 313

6,50 21,63 256 24,20 287 26,51 314 28,63 340

7,00 23,29 276 26,06 309 28,55 339 30,84 366

7,50 24,96 296 27,92 331 30,59 363 33,04 392

8,00 26,62 316 29,79 353 32,63 387 35,25 418

8,50 28,28 335 31,65 375 34,66 411 37,45 444

9,00 29,95 355 33,59 398 36,71 435 39,65 470

9,50 35,37 419 38,74 549 41,85 496

10,00 37,23 441 40,78 484 44,06 523

Pump pressure bar

2.5 NOZZLE TABLE

The table applies to oil with a viscosity of 4,4 mm2/s (cSt) with density 830 kg/m3.

Bentone B45-2 RME

General

Gph 16 18 20 22 24

kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW

1,00 4,71 56 4,99 59 5,26 62 5,53 66 5,77 68

1,10 5,18 61 5,49 65 5,79 69 6,07 72 6,34 75

1,20 5,65 67 5,99 71 6,32 75 6,62 78 6,92 82

1,25 5,89 70 6,24 74 6,58 78 6,90 82 7,21 85

1,35 6,36 75 6,74 80 7,11 84 7,45 88 7,78 92

1,50 7,06 84 7,48 89 7,89 93 8,27 98 8,64 102

1,65 7,77 92 8,24 98 8,69 103 9,11 108 9,51 113

1,75 8,24 98 8,78 104 9,21 109 9,66 115 10,09 120

2,00 9,42 112 9,99 118 10,53 125 11,04 131 11,53 137

2,25 10,60 126 11,24 133 11,85 140 12,43 147 12,98 154

2,50 11,77 140 12,48 148 13,16 156 13,81 164 14,42 171

2,75 12,95 154 13,73 163 14,48 171 15,19 180 15,86 188

3,00 14,13 168 14,98 178 15,79 187 16,18 192 17,30 205

3,50 16,49 196 17,48 207 18,43 218 19,33 229 20,19 239

4,00 18,84 223 19,98 237 21,06 250 22,10 262 23,08 274

4,50 21,20 251 22,47 266 23,69 281 24,85 295 25,96 308

5,00 23,55 279 24,97 296 26,33 312 27,61 327 28,84 342

5,50 25,91 307 27,47 326 28,96 343 30,38 360 31,73 376

6,00 28,27 335 29,97 355 31,59 374 33,14 393 34,62 411

6,50 30,62 363 32,46 385 34,22 406 35,90 426 37,49 445

7,00 32,98 391 34,96 415 36,86 437 38,56 457 40,38 479

7,50 35,33 419 37,46 444 39,49 468 41,42 491 43,26 513

8,00 37,69 447 39,96 474 42,14 499 44,19 524 46,15 547

8,50 40,04 475 42,45 503 44,75 531 46,95 557 4903 581

9,00 42,40 503 44,95 533 47,39 562 49,71 589 51,92 616

9,50 44,75 531 47,45 563 50,02 593 52,47 622 54,80 650

10,00 47,11 559 49,94 592 52,66 624 55,23 655 59,69 684

Pump pressure bar

The table applies to oil with a viscosity of 4,4 mm2/s (cSt) with density 830 kg/m3.

10 Bentone B45-2 RME

General

2.6 Description B45-2

2.6.1 Components

1. Nozzle assembly control

2. Scale, nozzle assembly control

3. Solenoid valve, 1

4. Solenoid valve, 2

5. Measuring nipple, fan pressure

6. Valve block

7. Burner tube

8. Burner ﬂange

9. Pressure outlet pump

10. Pump

11. Return pump

12. Pressure control pump

13. Inlet pump

14. Ignition electrodes

15. Air intake

16. Brake plate

17. Nozzle

18. Contactor for motor

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