Bentone B 1 FUV 63-16 Caractéristiques techniques
Providing sustainable energy solutions worldwide
178 078 31-1 2019-10-17
Installation- and maintenance instruction
B 1 FUV 63-16
Original translation of Installation- and maintenance instruction
2Bentone
example Beispielexempel
Manuels dans d'autres langues.
www.bentone.com\download
ou scannez le code QR
Saisir le numéro d'article du brûleur
sur votre plaque signalétique (consultez l'illustration)
et sélectionnez la langue.
352011030141
Designation
Type
Model
Serial no.
Motor supply
Main supply
MADE IN SWEDEN BY
LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar
BF 1 KS 76-24
BF 1
BF 1 KS 76-24
1234567
1~230V 1,0A 50Hz IP 20
Man.Year 2019
Cap. Min-Max
Manualer på övriga språk
www.bentone.com\download
or scan QR-code
Enter the burner`s article number on your data plate
(see picture) and select language.
Manuals in other languages
www.bentone.com\nedladdning
eller scanna QR-koden
Skriv in brännarens artikelnummer som finns på din
typskylt (se bild) och välj ditt språk
www.bentone.com\download
oder scannen Sie den QR-Code
Geben Sie die Artikelnummer des Brenners auf Ihrem Typenschild ein
(siehe Bild) und wählen Sie die Sprache aus.
Gebrauchsanweisungen in anderen Sprachen.
3Bentone
General
Table of contents
1. General Information __________________________________ 4
2. Technical data _______________________________________ 7
2.1 Dimensions B 1 FUV_______________________________ 7
2.2 Dimensions, flanges _______________________________ 7
2.5 Burner installation _________________________________ 8
2.4 Working field B 1 FUV _____________________________ 8
2.3 Setting of brake plate and air flow ___________________ 8
2.6 Recommended nozzles and pressures _______________ 9
2.7 Nozzle table, 7-15 bar _____________________________ 9
2.8 Description______________________________________ 10
3. General instructions _________________________________ 11
3.1 General instructions ______________________________ 11
3.2 Delivery inspection _______________________________ 12
3.3 Preparing for installation___________________________ 12
3.4 Oil distribution ___________________________________ 12
3.5 Electrical connection______________________________ 12
3.6 Burner installation ________________________________ 13
4. Basic settings ______________________________________ 14
4.1 Example of basic settings _________________________ 14
4.2 Suction plate ____________________________________ 15
5. Burner servicing ____________________________________ 16
5.1 Servicing _______________________________________ 16
5.2 Hanging the burner_______________________________ 16
5.3 Servicing the combustion device ___________________ 16
5.4 Replacing the oil pump ___________________________ 18
5.5 Replacing the fan motor and fan wheel ______________ 19
5.6 Replacing the entire electrical package ______________ 20
5.7 Replacing individual electrical components ___________ 20
6. Instructions Pump __________________________________ 21
6.1 DANFOSS BFP41________________________________ 21
7. Preheater___________________________________________ 25
8. Oil burner control ___________________________________ 26
8.1 Wiring diagram _________________________________ 26
8.2 List of components_______________________________ 27
8.3 Colour codes LMO14/24 __________________________ 28
8.4 Fault codes LMO14/24 ___________________________ 28
9. Fault Location ______________________________________ 29
9.1 Burner will not start_______________________________ 29
9.2 Burner will not start after normal use ________________ 29
9.3 Delayed ignition__________________________________ 30
9.4 Noise in pump ___________________________________ 30
9.5 Pump pressure __________________________________ 30
10. Log of flue gas analysis____________________________ 32
11. Oil burners maintenance instructions _______________ 33
4Bentone
1. General Information
This Installation and Maintenance manual:
• is to be regarded as part of the burner and must always be kept near
the installation site
• is intended for use by authorised personnel
• must be read prior to installation
• must be observed by all who work with the burner and associated
system components
• work with the burner may only be carried out by certified installers/
personnel
• Enertech AB is not liable for any typographical errors and reserves the
right to make design changes without prior notice.
• The burner may only be used for its intended purpose in accordance
with the product’s technical data.
• The burner may only be installed and operated by authorised
personnel.
• The product is packaged to prevent damage from occurring during
handling. Handle the product with care. Lifting equipment must be
used to lift larger packages.
• The products must be transported/stored on a level surface in a dry
environment, max. 80% relative humidity, no condensation.
Temperature -20 to +60 °C.
• Check that the burner is compatible with the boiler’s output range.
• The label information on the rating plate refers to the burner’s minimum
and maximum power.
• The power data on the type sign refers to the burner’s min. and max.
power.
• All components must be installed without being bent, twisted or
subjected to mechanical or thermal forces which can affect the
components.
• The burner must be installed so that it complies with local regulations
for fire safety, electrical safety, and fuel distribution.
• Make sure when installing the equipment that there is enough space to
service the burner.
• Permitted ambient temperature during operation -0 to +60 °C. Max
80% relative humidity, no condensation.
• The installer must ensure that the room has adequate air supply.
• The room must comply with local regulations pertaining to its intended
use.
• The installation site must be free of chemicals.
• Burner pipes, fan wheels and air dampers may contain sharp edges.
• The surface temperature of the burner’s components can exceed 60
°C.
• Caution: The burner has moving parts, and there is risk of crushing
injuries.
165 105 01
5Bentone
• The electrical installation must be professionally carried out in
accordance with applicable high voltage regulations, as per Enertech’s
recommendations.
• Before servicing, shut off the fuel supply and turn off the power to the
burner.
• Leak checks must be performed during installation and servicing to
prevent fuel leakage.
• Care should be taken by the installer to ensure that no electrical cables
or fuel lines are crushed or otherwise damaged during installation or
servicing.
• If the boiler is equipped with an access hatch, this must be equipped
with a hatch opening switch connected to the burner's safety system.
• When in operation, the burner’s noise level can exceed 85 dBA.
Use hearing protection.
• The burner must not be put into operation without proper safety and
protection devices.
• A Class BE fire extinguisher is recommended.
• It is forbidden to alter thedesign or use accessories which have not
been approved by Enertech in writing.
• Prior to operation, the following points must be checked:
-fitting and installation work has been completed and approved
-electrical installation has been correctly performed
-flue gas ducts and combustion air ducts are not blocked
-all actuators and control and safety devices are in working order and
correctly set
• After commissioning, if a steady red light on the burner control is
displayed, contact your installation technician.
6Bentone
Components Service life – Recommended
replacement
Service life – Recommended
replacement Operating cycles
Control system 10 years 250,000 cycles
Pressure switch 10 years 250,000 cycles
Flame guard 10 years 250,000 cycles
UV flame sensor 10000 hrs N/A
Damper motor 500 000 cycles
Contaktor 10 years 500,000 cycles
Burner 1 year 3000 hrs
Filter 1 year 3000 h Change
Oilhose 1 year control/change
Nozzle 1 year change 3000h Change
Electrods 1 Year Change /cleaning 3000h Change /cleaning
Brake plate 1 Year Change /cleaning 3000h Change /cleaning
Motor 1 year 3000 hrs
Cuppling chaft 1 year control/change 3000h control/change
Fan wheel “1 Year Change when dirty /
unbalance”
“3000h Change when dirty /
unbalance”
The burner and its components must be recycled according to applicable regulations.
Burner servicing schedule
Servicing must be carried out once a year or after 3000 hours of operation
Component replacement intervals
Delivery check
• Make sure everything is delivered and the goods have not been
damaged during transit.
• If something is wrong with a delivery, report it to the supplier.
• Transport damage must be reported to the shipping company.
7Bentone
165 205 42
2. Technical data
The burner is intended for:
• Light oil, B10 heating oil/biofuel blend (as defined in DIN V51603-6)
and is used for:
• Water heating generators
• Hot air generators (these require LMO 24 255 C2E)
2.1 Dimensions B 1 FUV
* Min. recommended distance to floor.
Ø B C D E F G *H
B 1 89 230 156 83 146 293 200
B
A
C
E
D
F
G
2.2 Dimensions, flanges
Length of blast tube
Protrusion from flange,
measurement A
Flange
1
132 107
193 168
Flange 1
10,5
ø89,5
130-150
21
8Bentone
2.3 Setting of brake plate and air flow
a b c
B 1 7,5 ± 0,5 1,8 ± 0,2 +0,2 ± 0,3
2.4 Working field B 1 FUV
1,2-3,0 kg/h
14-35 kW
Type Motor Complete
burner
Sound
B 1 110W 1,0A 230V
50Hz 6,3µF
230V 1,84A
50Hz
70 dBA ± 0,5
dBA
2.4.1 Electric Specification
Burner correspond to IP 20
a
bc
d1
d2
d3
Combustion
device
d1d2d3
B 1 ø 90 M10 ø 125-150
2.5 Burner installation
2.5.1 Hole patten
Make sure the hole pattern on the boiler is designed for burner flange.
!*NB It is important that
the spark does not strike
against the brake plate or
nozzle
9Bentone
2.6 Recommended nozzles and pressures
Because of the different types of boiler in existence, with varying furnace
geometries and furnace loads, it is not possible to commit to any given spray
angle or spay pattern. Note that spray angles and spray patterns change
with pump pressures.
Nozzle 60° Solid/Hollow cone
80° Solid/Hollow conel
Pump pressure 10 bar (8–14 bar) Fuel oil 1
10 bar (7–12 bar) Kerosene
2.7 Nozzle table, 7-15 bar
2.7.1 Burner with preheater
Allow for a reduction in oil quantity of 5–20% with preheating owing to:
• Temperature increases at the nozzle.
• Nozzle design.
• Capacity (the higher the capacity the lower the difference).
The table applies to oils with a viscosity of 4.4 mm2/s (cSt) at a density of 830 kg/m3.
Pump pressure, bar
10 Bentone
1. Fan housing, upper part
2. Fan housing, middle part
3. Photoresistor
4. Test nipple, fan pressure
5. Frame
6. Blast tube
7. Control box
8. Electric contact X1,X2 (see
wiring diagram)
9. Ignition transformer
10. Oil pump
11. Motor
12. Air adjustment
13. Adjustment of nozzle assembly
14. Automatic air damper
15. Suction plate
16. Fan wheel
17. Shrouded disc
18. Preheater
19. Electrodes
20. Hole for set screw A
21. Plate, silencer
2.8 Description
123456
7
8
9
10
1112
13
14
15 16
3
17
18
19
21
20
Table des matières
Autres manuels Bentone Brûleur
Bentone
Bentone STG 146/2 Caractéristiques techniques
Bentone
Bentone ST 108 PL Caractéristiques techniques
Bentone
Bentone BG 300LN Caractéristiques techniques
Bentone
Bentone BG 400 M J Caractéristiques techniques
Bentone
Bentone B30A2.2H Caractéristiques techniques
Bentone
Bentone BG550-2 Caractéristiques techniques
Bentone
Bentone B30A RME Manuel utilisateur
Bentone
Bentone B45-2 MF Caractéristiques techniques
Bentone
Bentone ST 146 KS Caractéristiques techniques
Bentone
Bentone BG550 Series Caractéristiques techniques
Bentone
Bentone BFG1 Caractéristiques techniques
Bentone
Bentone ST 108 R Caractéristiques techniques
Bentone
Bentone BG 450 LN Caractéristiques techniques
Bentone
Bentone BF1 Series Caractéristiques techniques
Bentone
Bentone BG 800 M Caractéristiques techniques
Bentone
Bentone B 30 A2.2H Caractéristiques techniques
Bentone
Bentone B 45 A2.2 RME Caractéristiques techniques
Bentone
Bentone B 40 A Caractéristiques techniques
Bentone
Bentone BFG 1 H1 Caractéristiques techniques
Bentone
Bentone B 30A Caractéristiques techniques
