Benelli 2014 BN600 Manuel utilisateur
SERVICE STATION MANUAL
code:........................
Pure Passion since 1911
- I -
WARNINGS:
This manual has been written by Benelli Q.J. s.r.l., mainly for use by Benelli dealers and their specially trained mechanics. It is not
possible to give a mechanic all of the information they require in a single manual. It is therefore presumed that the persons using this
manual for the maintenance and repairs of Benelli bikes have a basic knowledge of mechanics and the procedures necessary for
repairs and maintenance of this type of vehicle. Without this experience, any repairs or maintenance to this type of vehicle may be
dangerous or ineffective.
It is company policy at Benelli Q.J. s.r.l. to continuously upgrade and improve its models. Any changes or signi•cant modi•cations to
technical data or procedures will be made known to all authorised Benelli Dealers and will be published in future editions of the manual.
NOTE:
Drawings and speci•cations are subject to change without prior warning.
IMPORTANT INFORMATION ABOUT THE MANUAL
This manual contains the following important reminders:
WARNING:
IMPORTANT
NOTICE:
NOTE:
Failure to follow the instructions after this symbol may lead to serious injury or even death for the rider,
people in the vicinity, or people inspecting or repairing this bike.
"Important Notice" means that speci•c precautions are required to avoid causing damage to the bike.
A "Note" provides key information that will make the procedure either easier or clearer.
id
inders:
to follow the instructions after this symbol may lead to serious
in
or
e" provides key information that will make the procedure either ea
de
de
rs
rs
:
:
to
f
ollow the instructions after this symbol may lead to ser
io
io
us
n
n
the vicinity, or people inspecting or repairing this bike.
or
or
ta
ta
nt Notice" means that speci•c precautions are required to avo
id
id
e" provides key information that will make the procedure either
ct
or people
ruct
or people
ol
repairing
ol m
repairing th
er this
er this
eans that speci•c precaut
ea
d to
e.
to s
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ollow
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lead to
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Not
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to avo
Not
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that spec
means
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formation that will make
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- II -
HOW TO USE THIS MANUAL
This manual is a practical reference guide that is both easy to handle and use for mechanics. The explanations of all of the procedures
for installing, removing, disassembling, •tting, repairing and checking, are organised in sequence, one step at a time.
1. Each chapter is divided into sections. The top part of each page contains the title of the current section.
2. To help with the identi•cation of parts and to make the different processes clearer, exploded drawings are provided at the start
of each section dealing with the removal or disassembly of parts.
3. The sequence of operations is listed on the exploded drawing, and numbered progressively. Each number refers to a step in the
disassembly process.
4. Parts needed lubricating or replacing are marked by symbols. See the "SYMBOLS" section.
5. The exploded drawing is accompanied by a table with instructions for the intervention. These state the order of operations, the
name of the parts, any notes for the job, etc.
6. Interventions requiring any other information (e.g., special tools and technical data) are described in sequence.
pecial tools and tec
pecial tools and tec
- III -
SYMBOLS
SUBJECT SYMBOLS
GEN
INFO
SPEC
CHK
ADJ
CHAS
ENG
COOL
EXPLANATORY SYMBOLS
T
.
R
.
General Information
Speci!cations
Inspections and Periodic Adjustments
Frame
Engine
Cooling system
Wear limits, Backlash
Special tool
Tightening torque
E
Lubrication points
G
Grease application
YVORI SIL AC
Sealant paste
NEW
Part replacement
Thread locker application
Y SY
Bac
kl
ackl
SYMBOLS
Engine
En
gi
ne
Cooling system
Cooling system
acklash
acklash
in
ing syst
gine
ne
SYMB
MBOL
MBOL
SYMB
klash
- IV -
CONTENTS
GEN
INFO
SPEC
CHK
ADJ
CHAS
ENG
COOL
General Information
Speci!cations
Inspections and Periodic Adjustments
Frame
Engine
Cooling system
CHAPTER 1
CHAPTER 2
CHAPTER 3
CHAPTER 4
CHAPTER 5
CHAPTER 6
P
specti
ec
CH
HA
ec
ti
ons and Periodic Adjustmen
ts
tions and Periodic Adjustmen
Fr
Engine
Engine
C
C
H
H
A
CHA
P
P
CHA
us
us
us
us
ame
s an
s an
ic A
and Pe
an
C
ons
on
ts
d Period
d Peri
ons
ons
C
CH
H
A
A
A
HA
A
A
HA
AP
En
En
En
En
Engi
Engi
C
H
En
En
gi
ne
gi
ne
C
C
C
Frame
Fr
C
C
Engi
ne
ne
ne
GEN
INFO
- 5 -
GEN
INFO
General Information CHAPTER 1
GEN
INFO
- 6 -
GENERAL INFORMATION
IDENTIFICATION ................................................................................................... 7
MOTORCYCLE IDENTIFICATION ............................................................................................................7
CHARACTERISTICS ............................................................................................. 8
INSTRUMENTS AND LIGHTS...................................................................................................................8
MULTIPURPOSE DISPLAY.......................................................................................................................9
IMPORTANT INFORMATION ............................................................................... 10
PREPARATIONS FOR REMOVAL AND DISASSEMBLY OPERATIONS ...............................................10
REPLACEMENT PARTS ..........................................................................................................................10
GASKETS, O-RINGS, SEALS AND BEARINGS .....................................................................................11
SAFETY WASHERS/SAFETY PLATES, COTTERS AND THREAD BLOCKERS ..................................11
ELASTIC RETAINING RINGS ..................................................................................................................12
CONNECTION CHECKS ..........................................................................................................................12
SPECIAL ENGINE EQUIPMENT..............................................................................................................14
SPECIAL EQUIPMENT......................................................................................... 14
SPECIAL TOOLS (FRAME) .....................................................................................................................17
CHAPTER 1
GEN
INFO
2
1
3
- 7 -
MOTORCYCLE IDENTIFICATION
The identification data are:
1. Serial number of the frame (on the steering head)
2. Engine serial number (on the bottom base)
3. Approval details (on frame)
IDENTIFICATION
GEN
INFO
- 8 -
CHARACTERISTICS
INSTRUMENTS AND LIGHTS
The instruments and lights will switch on when the ignition key is
turned to "ON".
After an initial check-up, the information will correspond to the
overall condition of the bike at that time.
The dashboard has the following instruments.
1 STATUS INDICATOR LIGHTS
1A. Neutral gear light (green)
This switches on when the gear is in "Neutral".
1B. Oil level warning light (red)
This switches on when the oil pressure is insuf!cient. It is
possible to check the electrical circuit of the light by turning
the key to “ON”. Once the engine is running, the light should
switch off. if the light does not switch on at the start, when
the key is turned to “ON”, or if the light stays on, have the
electric circuit checked by an authorised Benelli service cen-
tre.
1C. High beam light (blue)
This switches on when the high beam is switched on.
1D. Indicator light (green)
This switches on when the indicators are working.
1E. "FI" Injection diagnostic light
When the vehicle is started, the light will switch on orange for
a few seconds to show that the injection system is operating
correctly.
1A.
1B.
1C.
1D.
1E.
2 REV COUNTER
This shows the number of engine revs per minute, expressed in
thousands.
2
GEN
INFO
- 9 -
CHARACTERISTICS
MULTIPURPOSE DISPLAY
3 COOLANT TEMPERATURE GAUGE
Shows the coolant temperature in °F (Fahrenheit) or C°(Celsius) .
4 DIGITAL CLOCK
Shows the time in hours, minutes and seconds
5 SELECT BUTTON
6 RESET BUTTON
Digital clock setting
Hold down the ”Select“button for 5 seconds until the reading
begins to !ash.
Adjust the hour by pressing the ”Select“ button.
Press the "Reset" button to pass on to the minutes adjustment.
Adjust the minutes by pressing the ”Select“button.
Press the "Reset" button to pass on to the seconds adjustment.
Reset the seconds to zero by pressing the "Reset" button.
7 FUEL TANK CAPACITY AND RESERVE FUEL GAUGE
The digital fuel gauge shows the capacity of the fuel tank. As
the fuel level drops, the lines on the gauge will become closer
and closer to the "E" reserve area.
As soon as the #
nal line starts to !ash, there is an autonomy of
about 2 litres of fuel.
8 TOTAL/PARTIAL KILOMETRE COUNTER
The total kilometre counter shows the total distance covered
in kilometres,. The partial kilometre counter ( TRIP) shows the
distance covered since the last reset in kilometres.
The partial kilometre counter can be used to estimate the possi-
ble distance to cover with a full tank of fuel. This information may
make it possible to schedule future fuelling stops.
9 SPEEDOMETER
Indicates the vehicle's speed in km/h or mph. To pass from km to
mph and vice versa, press and hold down the “Select” button 5
for at least one second.
345
6
7
8
9
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