Bend-Pak HD-12LS Manuel utilisateur

Forward this manual to all operators.

Failure to operate this equipment as

directed may cause injury.

Revised 4/27/04

INSTALLATION AND OPERATION MANUAL

SHIPPING DAMAGE CLAIMS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier. Consequently,

claims for the material damaged in shipment must be made

by the purchaser against the transportation company at the

time shipment is received.

BE SAFE

Your new lift was designed and built with safety in

mind. However, your overall safety can be increased

by proper training and thoughtful operation on the part

of the operator. DO NOT operate or repair this

equipment without reading this manual and the

important safety instructions shown inside.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Tel: 1-805-933-9970

Fax: 1-805-933-9160

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS

read this manual .

12,000 POUND

CAPACITY

FOUR-POST LIFT

Models:

HD-12LS

HD-12LSX

HD-12LSXE

12,000 POUND CAPACITY

FOUR POST

ALIGNMENT LIFT

This instruction manual has been prepared especially for you.

Your new lift is the product of over 25 years of continuous research, testing and development

and is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS.

RECORD HERE THE FOLLOWING INFORMATION

WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE

Serial No. __________

Model No. __________

Manufacturing date __________

WARRANTY

Your new lift is warranted for five years on equipment structure; one year on all operating

components to the original purchaser, to be free of defects in material and workmanship. The

manufacturer shall repair or replace at their option for this period those parts returned to the

factory freight prepaid which prove upon inspection to be defective.

The manufacturer will pay labor costs for the first 12 months only on parts returned as

previously described.

This warranty does not extend to defects caused by ordinary wear, abuse, misuse, shipping

damage, or lack of required maintenance.

This warranty is exclusive and in lieu of all other warranties expressed or implied. In no event

shall the manufacturer be liable for special, consequential or incidental damages for the

breach or delay in performance of the warranty. The manufacturer reserves the right to make

design changes or add improvements to its product line without incurring any obligation to

make such changes on product sold previously.

Warranty adjustments within the above stated policies are based on the model and serial

number of the equipment. This data must be furnished with all warranty claims.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting

steel banding material as items may become

loose and fall causing personal harm or injury.

2. Inspect the lift for any signs of concealed

shipment damage or shortages. Remember to

report any shipping damage to the carrier and

make a notation on the delivery receipt.

3. Check the voltage, phase and proper

amperage requirements for the motor shown on

the motor plate. Wiring should be performed by a

certified electrician only.

1. READ AND UNDERSTAND all safety warning

procedures before operating lift.

2. KEEP HANDS AND FEET CLEAR. Remove hands

and feet from any moving parts. Keep feet clear of lift

when lowering. Avoid pinch points.

3. KEEP WORK AREA CLEAN. Cluttered work areas

invite injuries.

4. Consider work area environment. Do not expose

equipment to rain . DO NOT use in damp or wet

locations. Keep area well lighted.

5. ONLY TRAINED OPERATORS should operate this

lift. All non-trained personnel should be kept away from

work area. Never let non-trained personnel come in

contact with, or operate lift.

6. USE LIFT CORRECTLY. Use lift in the proper

manner. Never use lifting adapters other than what is

approved by the manufacturer.

7. DO NOT override self-closing lift controls.

8. REMAIN CLEAR of lift when raising or lowering

vehicle.

9. CLEAR AREA if vehicle is on danger of falling.

10. ALWAYS INSURE that the safeties are engaged

before any attempt is made to work on or near vehicle.

11. DRESS PROPERLY. Non-skid steel -toe footwear

is recommended when operating lift.

12. GUARD AGAINST ELECTRIC SHOCK. This lift

must be grounded while in use to protect the operator

from electric shock. Never connect the green power

cord wire to a live terminal. This is for ground only.

13. DANGER!

The power unit used on this lift contains

highvoltage.Disconnectpoweratthereceptaclebefore

performing any electrical repairs. Secure plug so that it

cannot be accidentally plugged in during service.

14. WARNING! RISK OF EXPLOSION

. This

equipment has internal arcing or sparking parts which

should not be exposed to flammable vapors. This

machine should not be located in a recessed area or

below floor level.

15. MAINTAIN WITH CARE

. Keep lift clean for better

and safe performance. Follow manual for proper

lubrication and maintenance instructions. Keep control

handles and/or buttons dry, clean and free from grease

and oil.

16. STAY ALERT

. Watch what you are doing. Use

common sense. Be aware.

17. CHECK FOR DAMAGED PARTS

. Check for

alignment of moving parts, breakage of parts or any

condition that may affect its operation. Do not use lift if

any component is broken or damaged.

18. NEVER remove safety related components

from

the lift. Do not use lift if safety related components

are damaged or missing.

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely!

INTRODUCTION

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

STEP 1

( Selecting Site )

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architects plans

when available. Check layout dimension against

floorplan requirements making sure that adequate

space is available.

2. OVERHEAD OBSTRUCTIONS: The area

where the lift will be located should be free of

overhead obstructions such as heaters, building

supports, electrical lines etc.

3. DEFECTIVE FLOOR: Visually inspect the site

where the lift is to be installed and check for

cracked or defective concrete.

STEP 2

( Floor Requirements )

This lift must be installed on a solid level

concrete floor with no more than 3-degrees

of slope. Failure to do so could cause

personal injury or death.

A level floor is suggested for proper installation

and level lifting. If a floor is of questionable slope,

consider a survey of the site and/or the possibility

of pouring a new level concrete slab.

"DO NOT

install this lift on any asphalt surface

or any surface other than concrete.

"DO NOT

install this lift on expansion seams or

on cracked or defective concrete.

"DO NOT

install this lift on a second / elevated

floor without first consulting building architect.

"DO NOT

install this lift outdoors unless special

consideration has been made to protect the

power unit from inclimate weather conditions.

CONCRETE SPECIFICATIONS

LIFT CONCRETE

MODEL REQUIREMENT

HD-12LS

4” Min. Thickness

HD-12LSX

4” Min. Thickness

HD-12LSXE

4” Min. Thickness

TOOLS REQUIRED

"Rotary Hammer Drill Or Similar ( If Anchoring )

"3/4" Masonry Bit ( If Anchoring )

"Hammer

"4 Foot Level

"Open-End Wrench Set: 7/16" - 1-1/8"

"Socket And Ratchet Set: 7/16" - 1-1/8"

"Hex-Key / Allen Wrench Set

"Medium Crescent Wrench

"Medium Pipe Wrench

"Crow Bar

"Chalk Line

"Medium Flat Screwdriver

"Tape Measure: 25 Foot Minimum

"Needle Nose Pliers

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt

to lift components without proper lifting tools such as forklift or cranes. Stay clear of any moving parts that can fall and cause

injury. These instructions must be followed to insure proper installation and operation of your lift. Failure to comply with these

instructions can result in serious bodily harm and void product warranty. Manufacturer will assume no liability for loss or

damage of any kind, expressed or implied resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.

NOTE

All models MUST be installed on 2500 PSI concrete

only conformIng to the minimum requirements

shown above. New concrete must be adequately

cured by at least 28 days minimum.

IMPORTANT NOTE

The power unit must be installed at the location shown above. It is important to locate the

POWER-SIDE runway ( with cylinder ) on the SAME SIDE as power unit location. Accessory

rails on the side of each runway MUST be installed to the inside.

STEP 3

( Column & Cross Tube Installation )

1. Locate the columns at their respective locations according to the chalk line layout. ( See above )

Pay attention to the power unit location. DO NOT BOLT

columns down at this time. Use caution to

prevent columns from falling over. Raise the cross tubes ( making sure the plastic slide blocks are still in

position ) and drop down into the top of the columns. The large cut-out holes should be positioned inward

following the diagram on page 5. (See Fig. 1)

Fig. 1

2. Manually clear the SLACK SAFETY lock devises

on the end of each cross tube and slide the cross

tubes down until they rest on the safety lock position

fourth down from the top of the column. (See Fig. 2)

3. The columns and cross bars will now be in

position and spaced properly for the runways. Be

very careful not to disturb the columns and cross

tubes at this time as they may tip over causing

personal injury or harm. (See Fig. 3)

4. With the columns and cross tubes in place,

secure the column TOP CAPS using the 3/4” hex-

nuts & washers. Be sure to position the cable hole

INWARD. (See Fig. 4)

STEP 4

( Anchoring The Columns )

1. Before proceeding, double check the measure

ments and make certain that the bases of each

column are square and aligned with the chalk line.

2. Using the baseplate on each column as a guide,

drill each anchor hole approximately 4-1/2” deep

using a rotary hammer drill and 3/4” concrete bit.

( See Fig. 5 )

3. After drilling, remove dust thoroughly from each

hole using compressed air and/or wire brush. Make

certain that the columns remain aligned with the

chalk line. Always wear safety goggles.

4. Assemble the washers and nuts on the anchors

then tap into each hole with a hammer until the

washer rests against the baseplate. Be sure that if

shimming is required, enough threads are left

exposed. ( See Fig. 6 )

5. If shimming is required, insert the shims as

necessary under the baseplate so that when the

anchor bolts are tightened, the columns will be

plumb. ( See Fig. 7 )

Fig. 2

Fig. 5

Fig. 6

Fig. 3

Fig. 4

STEP 5

( Runway Installation )

1. Locate the runway with the cylinder attached

underneath. This runway will be located adjacent the

column with power unit bracket attached.

2. Position the holes on the side of the runway near

the power unit location. (See Fig. 8)

3. Line up the front of the power-side runway with the

cross tube bolt holes then temporarily bolt in position

using the 1/2” x 4” hex bolt, nut and lock washers.

(See Fig. 9)

4. Position the offside runway on top of the cross

tubes with the utility rails located inside. The

offside runway is not bolted down and can be

adjusted for different tread width vehicles.

STEP 6

( Cable Installation )

IMPORTANT!

Be careful not to damage the chrome cylinder rod

during this operation.

1. Inspect cables to insure proper lengths. All cables

should have ID tags showing proper cable lengths.

Make sure the cylinder flange plate is installed with

the guide-block bracket facing AWAY from the cylinder.

3. In order to install the cables it is necessary to first

extend the hydraulic cylinder. Remove the cylinder

port plugs then use an air blow gun or come-along to

extend the cylinder.

You must reinstall the rollers, spacers and cable

guards and pins in the same order as they are removed.

(See Fig. 10)

The nylon cable nuts MUST be tightened until there

is at least 1/4” of threads through the nylon end of

the nut. The cables will remain loose until start up.

Fig. 7 Fig. 9

Fig. 8

STEP 7

( Power Unit Installation )

1. Mount the power unit to the mounting bracket

using the 5/16” x 3/4” hex bolts and nylon nuts

then fill the reservoir with 15 quarts of 10-WT

hydraulic oil or Dexron III automatic transmission

fluid. ( See Fig. 11 )

STEP 8

( Routing Hydraulic Hoses )

Install the two 90 degree hydraulic fittings to the

POWER PORT and RETURN PORT of the power

unit and connect the hoses as described below. It

will be necessary to remove shipping plugs from

both ports prior to installing fittings.

2. Install the two standard bulkhead couplers at the

outside of the POWERSIDE RUNWAY adjacent to

the power unit. Tighten securely.

3. Install the two 90-degree fittings at the cylinder

ports. On the pipe thread side of the fittings it is

recommended to use teflon tape or pipe sealer. DO

NOT USE TEFLON TAPE on JIC flared end.

4. Connect hydraulic hoses as shown below making

sure to first pass through the retaining rings located

the underside of the runway. MAKE SURE HOSES

ARE KEPT CLEAR OF CABLES. ( See Fig. 12 )

Fig. 11

Fig. 12

Ce manuel convient aux modèles suivants

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