Beltrame S 2022 Manuel utilisateur

Rev. 4.0

BELTRAME

CENTRO SERVIZI ENERGIA

IMPORTANT INFORMATION ................................................................................................................

1. SAFETY INSTRUCTIONS.............................................................................................................

1.1 General

1.2 Safety Instrucons

2. DEVICE DESCRIPTION...............................................................................................................

2.1 Introducon

2.2 S2022 Main Speciﬁcaons

2.3 CE / EU Compliance

2.4 Overall Dimensions and Fixing Holes...................................................................................

2.5 Applicaon Area

2.6 Basic Inseron Conﬁguraons.............................................................................................

2.7 Hardware.............................................................................................................................

2.8 Control elements and interfaces

2.9 Terminal blocks....................................................................................................................

3. DEVICE CONNECTIONS.............................................................................................................

3.1 Input/Output power connecon / rated data

3.2 Device connecons: CN2 Interface

3.3 Device connecons: CN3 I/O control signals.......................................................................

4. OPERATING MODES.................................................................................................................

5. FUNCTIONS DESCRIPTION........................................................................................................

5.1 So Start

5.2 V/Hz Limiter (Under-frequency protecon Eﬀects)

5.3 Field Flashing and ‘Keep Alive’.............................................................................................

5.4 Compensaon and Droop funcons....................................................................................

5.5 Limiters

5.5.1 V/f Limiter

5.5.2 Minimum excitaon current: Under Excitaon limiter

5.5.3 Maximum excitaon current: Over Excitaon limiter ..............................................

5.5.4 Minimum capability: Q- limiter................................................................................

5.5.5 Maximum capability: Q+ limiter

5.5.6 S2022 Beltrame Conﬁgurator: Limiters status.........................................................

6. WORKING MODE AND REGULATIONS.......................................................................................

6.1 Automac voltage regulator (AVR)......................................................................................

6.2 Field Current Regulaon (FCR)

6.3 Power Factor regulaon (PF)...............................................................................................

6.4 Reacve power regulaon (VAR)

6.5 Digital reference adjustment by calibrator (Up/Down).......................................................

6.6 Digital reference adjustment by analog inputs

CONTENTS

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7. OPERATOR INTERFACE..............................................................................................................

7.1 Control keypad and display

7.2 Navigang inside the menus

7.3 Parameters Saving...............................................................................................................

7.4 Menu descripon................................................................................................................

7.4.1 Menù “d” - Display (readings)

7.4.2 Menù “r” - References and Regulators

7.4.3 Menù “I” - Inputs and outputs.................................................................................

7.4.4 Menù “C” - Commands

7.4.5 Menù “P” - Parameters............................................................................................

8. TROUBLE SHOOTING................................................................................................................

8.1 First Inspecon

8.2 Trouble shoong

8.3 Repairing..............................................................................................................................

9. CONNECTION DIAGRAMS.........................................................................................................

9.1 Introducon

9.2 Basic S2022 Connecon Diagrams.......................................................................................

9.3 S2022 Connecon Diagrams with Low Voltage Alternator..................................................

9.4 S2022 Connecon Diagrams with Medium Voltage Alternator...........................................

10. BELTRAME CONFIGURATOR: THE PC SOFTWARE.......................................................................

10.1 Connecon between AVR and PC

10.2 Installaon and Communicaon setup

10.3 S2022 Menu commands......................................................................................................

10.4 Parameters seng: P.xxx.....................................................................................................

10.5 Regulator Seng: R.xxx and Input Output seng: I.xxx.....................................................

10.6 Other inside the Device Properes Tree.............................................................................

10.7 Monitoring features

10.7.1 Monitor Trend

10.7.2 Monitor Default Panel.............................................................................................

10.7.3 Monitor P-Q

10.7.4 Step Window...........................................................................................................

10.7.5 Mul Windows capability

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Our experience has shown that, if the informaon and recommendaons contained in this Operang Instrucons

are observed, the best possible reliability of our products is assured. The data contained herein purports solely to

describe the product and it is not a warranty of performance or characteriscs. It is with the best interests of our

customers in mind that we constantly strive to improve our products and keep them abreast of advances in

technology. This may, however, lead to discrepancies between a product and its "Technical Descripon" or

"Operang Instrucons". This document has been carefully prepared and reviewed, however should in spite of this

the reader ﬁnd an error, he is requested to inform us at his earliest convenience. It is scarcely possible for the

operang instrucons for technical equipment to cover every eventuality, which can occur in pracce. We would

therefore request you to nofy us or our agent in the case of all unusual behavior that does not appear to be

covered by these operang instrucons. It is pointed out that all local regulaons in force must be observed when

connecng and commissioning this equipment in addion to these operang instrucons. We cannot accept any

responsibility for damage incurred as a result of mishandling the equipment regardless of whether parcular

reference is made in these operang instrucons or not.

All rights with respect to this document, including applicaons for patent and registraon of other industrial

property rights, are reserved. Unauthorized use, in parcular reproducon or making available to third pares, is

prohibited.

IMPORTANT INFORMATION

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1. ISTRUZIONI PER LA SICUREZZA

1.1 General

The safety instrucons shall be followed during installaon, commissioning, operaon and maintenance of the

excitaon system. Read all instrucons carefully before operang the device and keep this manual for future

reference.

1.2 Istruzioni di sicurezza

The safety instrucons precede any instrucon in the context where a potenally dangerous situaon may appear.

The safety instrucons are divided into three categories, each represented by a symbol and descripon:

Required Qualiﬁcaon

Personnel involved in installaon work and commissioning of the S2022 must be familiar, specially

instructed and informed about the residual danger areas according to the regulaons currently in

force. Operang personnel is not permied to work at the control system. Only specially instructed

personnel must carry out maintenance and repair work. The maintenance personnel must be

informed about the emergency shutdown measures and must be capable of turning oﬀ the system

in case of emergency. The maintenance personnel must be familiar with the accident prevenon

measures at their workplace and must be instructed in ﬁrst aid and ﬁreﬁghng. It is the owner’s

responsibility to ensure that each person involved in the installaon and commissioning of the

S2022 has received the appropriate training or instrucons and has thoroughly read and clearly

understood the safety instrucons in this chapter.

DANGER!

This symbol indicates an imminent danger resulng from mechanical forces or high voltage.

A non-observance leads to life-threatening physical injury or death.

WARNING!

This symbol indicates a dangerous situaon. A non-observance may lead to bad or life-threatening

physical injury or death. It may cause also possible damages to the devices.

NOTICE!

This symbol emphasizes important informaon. A non-observance may cause damage to the

device or to objects close to it.

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2. DEVICE DESCRIPTION

2.1 Introducon

S2022 is a last generaon Automac Voltage Regulator for Generators excitaon control. The unit contains the most

advanced microprocessor technology together with IGBT semiconductor technology (Insulated Gate Bipolar

Transistor).

A praccal and simple-to-operate on board panel is used for all control operaons. In addion, user friendly

soware facilitates the commissioning and allows the opmizaon of the performances.

2.2 S2022 Main Speciﬁcaons

2.3 CE / EU Compliance

This product has been evaluated and complies with the relevant essenal requirements requested by the EU

legislaon.

It complies with the following EU Direcves:

• LVD 2014/35/EU;

• EMC 2014/30/EU;

• ROHS 2 2011/65/EU.

The harmonized standards used for the evaluaon are:

• EN 50178 - Electronic Equipment for use in Power Installaons;

• EN 61000-6-4 - Electromagnec Compability (EMC), Generic Standards, Emission Standard for Industrial

Environments;

• EN 61000-6-2 - Electromagnec Compability (EMC), Generic Standards, Immunity for Industrial

Environments.

MECHANICAL DETAILS

AMBIENT CONDITION

ELECTRICAL DETAILS

Other

Weight:

Protecon class:

Dimensions (LxWxH)

Power electronics supply:

Excitaon output:

Power electronics supply:

Accuracy

Voltage inputs

Ambient condion

< ±0.25%

from 10 to 500 Hz

Not insulated

AVR has to be protected against dust, moisture, rain

Temperature range for operaon:

Temperature range for storage:

Vibraon:

Approx. 1400 gr

IP2X (limited by fast-on type terminals)

200x110x75 mm

From -40 to 65 °C

From -40 to +80 °C

5 mm, 2 G, 5<f<150 Hz

230 Vac from 0 to 500Hz

300 Vdc

Max connuous current 10 A

Current reducon for ambient

temperatures

> 50 °C: 1 A/degree

Forcing (max 10 s): 20 A

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2.4 Overall Dimensions and Fixing Holes

2.5 Applicaon Area

This AVR is used for the excitaon of synchronous machines. This unit is suitable for this only applicaon area.

The AVR can manage several regulaons. Among them:

- Voltage regulaon;

- Field Current Regulaon (FCR);

- Power factor regulaon (PF);

- Reacve power regulaon (VAR).

FUSE FF12A

200

188

110

Ø6

120

MENU ENTER

DOWN

S2022

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In this conﬁguraon the AVR is powered directly from

the generator output (or from an auxiliary winding).

The AVR DC output is feeding the stator of the exciter.

In this conﬁguraon the AVR is powered from a PMG.

The AVR DC output is feeding the stator of the exciter.

This conﬁguraon shows a possible replacement of a

Direct Current excitaon machine.

SM: Synchronous Machine E: Exciter PMG: Permanent-Magnet-Generator D:Direct Current machine

2.6 Basic Inseron Conﬁguraons

The following SLD show some basic inseron conﬁguraons of the S2022.

SM E

AVR

S2022

Vsense

Power

SM D

AVR

S2022

Vsense

Power

PMG E

AVR

S2022

Vsense

Power

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2.7 Hardware

Structure:

The device is assembled inside a plasc case with aluminum base, and it is ﬁxed on a heat dissipater.

The connecon terminals are integrated on the top of the circuit boards.

Power electronics:

- The power circuit is designed with IGBT semiconductors.

- A fuse protects the output against short-circuits.

Control elements:

- The operang keys and the display are located on board.

- The communicaon port connector is located on the front of the AVR.

Installaon:

- The site of installaon must be dry and free of dust. The AVR can be installed in vercal or

in horizontal posion.

Mounng:

- The AVR must be installed inside the Generator or inside the control panel in order to obtain protecon

against accidental contacts. To fasten the regulator, use the diam 6 holes in the 4 corners holes. It is

recommendable to use self-locking nuts. It is recommended also to bind the regulator back on a metal

plate for beer heat dissipaon.

Connecon block diagram:

2.8 Control elements and interfaces

Carrying out sengs on the unit

The displays and the four keys allow complete operaon.

All sengs can be carried out directly on the unit without addional equipment.

• Inputs and outputs conﬁguraon;

• Parameter seng;

• Selecon on the display of the main measured values.

Interface with PC (see the dedicated chapter)

Parameter seng and opmizaon is possible using the user-friendly soware Beltrame Conﬁgurator for Microso

Windows. Using an USB/RS485 cable (made by Beltrame - Oponal), with USB insulator, for the connecon

between PC and AVR, is possible to:

• Conﬁgure inputs and outputs;

• Set all parameter;

• Select on the display all the measured values;

• Download, upload, save and open conﬁg ﬁles;

• … and a lot more.

IMPORTANT!

Parameters can be read or modiﬁed only through the on board display and/or only from PC

through the dedicated soware (supplied as oponal from Beltrame CSE).

Note: The interface is not isolated from the power supply: in order to connect with a pc or

other devices an interface isolator must be used.

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GENERATOR

Exciter ﬁeld Current

transformer

Sensing Voltage

transformer

Power supply 1-3ph

Max 230Vac

RS485 Port

40-500Hz

DIG IN AN POT OUT

DIG

S2022

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