Bedrock Secure OSA Remote Manuel utilisateur

Bedrock Secure OSA® Remote

User Manual

Contents

10/11/18 Bedrock Secure OSA Remote User Manual - BRDOC020_001 i

Contents

Disclaimer.......................................................................... v

Bedrock Secure OSA Remote Overview ................................ 1

Introduction.............................................................................................................1

OSA Remote Offerings...........................................................................................1

OSA Remote Features.............................................................................................1

Bedrock Secure OSA Remote Architecture .........................................................4

Security .....................................................................................................................6

Environmental .........................................................................................................7

Software Requirements...........................................................................................7

Connectivity.............................................................................................................7

OSA Remote Ethernet Connections............................................................................7

OSA Remote I/O Connections to Field Devices .........................................................8

Terminal Blocks...................................................................................................8

Bedrock Universal Cable.....................................................................................8

Bedrock UTAs .....................................................................................................8

Serial Port Connections...............................................................................................8

CAN I/O Port Connections.........................................................................................9

OSA Remote Operation..................................................... 10

OSA Remote Power Input....................................................................................10

OSA Remote Controller .......................................................................................10

Customer-specific OPC UA Security Keys................................................................11

Secure OPC UA Configuration.........................................................................11

Secure Boot Software.................................................................................................12

MRAM and Data Persistence ...................................................................................12

IP Stack ......................................................................................................................12

Ethernet Communication .........................................................................................13

OPC UA .....................................................................................................................13

Analog and Discrete Input/Output.....................................................................13

Operating Modes .......................................................................................................13

Simplified Circuit Diagram.......................................................................................14

Analog Data Format .................................................................................................14

Analog Accuracy Specifications ................................................................................15

HART Revision 7.......................................................................................................15

Discrete Output Switches ..........................................................................................15

Electronic Fusing .......................................................................................................15

Discrete Outputs........................................................................................................15

Discrete Output Accuracy .........................................................................................16

Recommended Practices............................................................................................17

Frequency Measurement / Pulse Accumulation.......................................................17

NAMUR.....................................................................................................................17

0-10 V Voltage Input .................................................................................................18

Software Configurable Options.................................................................................18

Wiring the Module ....................................................................................................18

Contents

ii Bedrock Secure OSA Remote User Manual - BRDOC020_001 10/11/18

Module Fault and Status Indication.........................................................................18

Serial I/O ................................................................................................................18

Hardware Installation ...................................................... 20

Important User Information................................................................................20

Hazardous Location Information.............................................................................20

Environment and Enclosure......................................................................................20

Preventing Electric Static Discharge .........................................................................21

Safety-Related Programmable Electronic Systems ...................................................21

Optical Ports..............................................................................................................21

OSA Remote Installation......................................................................................21

Mounting the OSA Remote .................................................................................22

OSA Remote Power Input....................................................................................23

Ethernet Port Connections ..................................................................................25

OSA Remote I/O Connections............................................................................26

Cabling for Serial and CAN Bus Connections..................................................27

Software Configuration ..................................................... 28

Analog and Discrete

I/O Parameters.......................................................................................................28

Voltage Input Levels and Thresholds ........................................................................30

Input Options and Sensor Types ...............................................................................30

Line Frequency Options ............................................................................................30

Analog to Digital Sampling Rates.............................................................................30

I/O Update Rate ........................................................................................................31

Over Range Detection ...............................................................................................31

Fail-safe Output Feature ...........................................................................................31

Digital Mode of Operation........................................................................................32

Debounce Filter .........................................................................................................32

Overcurrent Retry .....................................................................................................33

Analog and Discrete

I/O Mapped Variables...........................................................................................33

Serial Port Parameters ..........................................................................................35

Serial Port Mapped Variables ..............................................................................37

CAN Bus I/O Parameters.....................................................................................37

CAN Bus Mapped Variables ................................................................................38

HART Devices .......................................................................................................38

HART Device Configuration.............................................. 39

Overview ................................................................................................................39

Intended Audience................................................................................................39

HART Communication Protocol ........................................................................39

Bedrock Field Device Tool ...................................................................................39

Prerequisite for Custom Certificates.........................................................................39

DTMs .........................................................................................................................40

Contents

10/11/18 Bedrock Secure OSA Remote User Manual - BRDOC020_001 iii

Software Components ..........................................................................................40

Configuring OSA Remotes with HART Devices ..............................................40

Common Functions..............................................................................................52

Topology Tab..............................................................................................................52

Import from XML .............................................................................................52

Export to XML..................................................................................................52

Scan and Create ................................................................................................52

Scan and Select..................................................................................................53

Update Catalogue .............................................................................................53

Device Tab .................................................................................................................53

Connect .............................................................................................................53

Disconnect.........................................................................................................53

Load from Device..............................................................................................53

Store to Device ..................................................................................................53

Set Offline Parameter .......................................................................................53

Set Online Parameter........................................................................................54

Configuration....................................................................................................54

Observe..............................................................................................................54

Diagnosis...........................................................................................................54

Monitoring and Troubleshooting ........................................ 56

Overview ................................................................................................................56

Troubleshooting Flowchart........................................................................................56

General Troubleshooting Tasks .................................................................................56

Built-in Self Test ....................................................................................................57

OSA Remote LEDs................................................................................................57

Status LED.................................................................................................................58

Ethernet LEDs ...........................................................................................................58

Cyber LED .................................................................................................................59

Channel LEDs............................................................................................................60

Storing Log Data in a Database ...........................................................................60

Default Configuration...............................................................................................61

ODBC Database Setup and Configuration..............................................................62

Logging Service Execution ........................................................................................64

Copying OSA Remote Log Files..........................................................................67

Status Information.................................................................................................69

Part Numbers ..........................................................................A-1

Wiring Diagrams and Pin Out Information..........................B-1

I/O Connector Pin Outs.........................................................................................1

I/O Connector Wiring Diagrams..........................................................................5

Serial Port Wiring..................................................................................................10

CAN Bus Port Wiring...........................................................................................11

Contents

iv Bedrock Secure OSA Remote User Manual - BRDOC020_001 10/11/18

OSA Remote Specifications.....................................................C-1

General Specifications ............................................................................................1

Physical Characteristics...............................................................................................3

Field Wiring Requirements....................................................................................3

Input / Output Specifications ................................................................................3

Power Specifications ...............................................................................................7

HART Variables ..................................................................... D-1

Log Messages ...........................................................................E-1

Certifications and Standards.................................................. F-1

Certifications ...........................................................................................................1

Underwriters Laboratories (UL) Safety Compliance.................................................1

CE Testing ....................................................................................................................1

IEC Environmental Testing.........................................................................................1

EIA Publication 364 ....................................................................................................2

FCC Testing .................................................................................................................3

Standards ..................................................................................................................3

IEC 61131 ....................................................................................................................3

Acronyms................................................................................ G-1

10/11/18 Bedrock Secure OSA Remote User Manual - BRDOC020_001 v

Disclaimer

Equipment, Diagrams, Hardware, and Software

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Since there are a wide variety

of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended

application of this equipment is acceptable. In no event will Bedrock Automation be responsible or liable for indirect or consequential

damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements

associated with any particular installation, Bedrock Automation cannot assume responsibility or liability for actual use based on the

examples and diagrams.

No patent liability is assumed by Bedrock Automation with respect to use of information, circuits, equipment, or software described in

this manual.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

No Warranties

This manual is provided “as is” without any representations or warranties, express or implied. Bedrock Automation makes no

representations or warranties in relation to this manual or the information and materials provided herein. Although we make a reasonable

effort to include accurate and up to date information, without prejudice to the generality of this paragraph, Bedrock Automation does

not warrant that:

•The information in this manual is complete, true, accurate or non-misleading.

The Bedrock Secure OSA Remote User Manual is provided solely for informational purposes. You should not act upon information

without consulting Bedrock Automation.

Subject to Change

The Bedrock Secure OSA Remote User Manual is subject to change without notice.

Exceptions

Nothing in this disclaimer will exclude or limit any warranty implied by law that it would be unlawful to exclude or limit; and nothing in

this disclaimer will exclude or limit Bedrock Automation’s liability in respect of any:

• death or personal injury caused by Bedrock Automation’s negligence;

• fraud or fraudulent misrepresentation on the part of Bedrock Automation; or

• matter which it would be illegal or unlawful for

Bedrock Automation

to exclude or limit, or to attempt or purport to exclude or

limit, its liability.

Reasonableness

By using this manual, you agree that the exclusions and limitations of liability set out in this disclaimer are reasonable. If you do not

think they are reasonable, you must not use this manual.

Other Parties

You accept that, Bedrock Automation has an interest in limiting the personal liability of its officers and employees. You agree that you

will not bring any claim personally against Bedrock Automation’s officers or employees in respect of any losses you suffer in connection

with the manual.

Unenforceable Provisions

If any provision of this disclaimer is, or is found to be, unenforceable under applicable law, that will not affect the enforceability of the

other provisions of this disclaimer.

Manual Reproduction

Reproduction of the contents of this manual, in whole or in part, without written permission of Bedrock Automation, is prohibited.

Chapter 1

10/11/18 Bedrock Secure OSA Remote User Manual - BRDOC020_001 1

Bedrock Secure OSA Remote Overview

Introduction This document provides reference information for the Bedrock Secure OSA

Remote. This includes descriptions of OSA Remote hardware and software

components, configuration information, communications, and installation.

The OSA Remote is designed to provide remote applications with power,

control, and I/O in a single transportable unit that can be configured and

programmed on a desktop and then mounted at a remote location.

Each OSA Remote provides either ten or twenty universal, secure input/output

channels. Each channel has channel-to-channel and channel-to-ground galvanic

isolation. Each channel on the OSA Remote can be independently configured to

operate in one of several modes. Depending upon the mode selected, OSA

Remote channels can interface to analog inputs and outputs with or without

HART, discrete inputs and outputs, or NAMUR sensors. The available

operating modes are listed in the next section. Additional detail is provided in

“Analog and Discrete Input/Output”.

OSA Remote Offerings Both ten and twenty channel OSA Remote models are available with a standard

8 GB of flash memory or an optional 32 GB of flash memory. Table 1-1 lists the

available OSA Remote models. Customer-specific OPC UA security keys are

available for all models via a firmware upgrade. See “Customer-specific OPC UA

Security Keys” in “OSA Remote Operation”.

See Appendix A for part numbers for all OSA Remote models.

OSA Remote Features Bedrock Secure OSA Remotes include the following features:

• A microcontroller with an RTOS for managing control and

communications.

• Two models are available to provide ten (R10 models) or twenty (R20

models) input/output channels. The channels are galvanically isolated

from each other and from ground. The OSA Remote features ten or

twenty independent HART 7 modems. Each channel can be

Table 1-1 OSA Remote Models

Model Name No. of Universal

I/O Channels Flash Memory

R10.8 10 8 GB

R10.32 10 32 GB

R20.8 20 8 GB

R20.32 20 32 GB

Chapter 1 Bedrock Secure OSA Remote Overview

2 Bedrock Secure OSA Remote User Manual - BRDOC020_001 10/11/18

independently configured to operate in one of the following modes.

See “Analog and Discrete Input/Output” in “OSA Remote

Operation” for more information.

• 4-20 mA input (loop current max. of 25 mA) with HART

• 4-20 mA output with readback with HART

• 4-20 mA input (loop current max. of 25 mA) without HART

• 4-20 mA output with readback without HART

• internally powered discrete output with readback (24 V

excitation, maximum current of 25 mA)

• externally powered discrete output with readback (maximum

current of 1 amp)

•NAMUR

• 0-10 V voltage input

• discrete input

• Power to the OSA Remote is provided by a 9-30 V DC input.

• Two Ethernet ports for connection to a Bedrock Control System

workstation via a local intranet and to third party devices.

• A serial port that provides RS-232, RS-485, or RS-422

communication to third party devices.

• A CAN bus port provides an interface to CAN devices.

• LEDs provide information on status, authentication, security, and

communication (Ethernet, serial, CAN). See “OSA Remote LEDs”

in “Monitoring and Troubleshooting”.

• Advanced security features include encryption, authentication, and

compliance with industry standards.

• OPC UA support for connectivity to external devices, HMIs, and

SCADA systems.

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