BEAMEX PGHH Manuel utilisateur
PGHH
Hydraulic Calibration Pump
0 ... 700 bar (0 … 10,000 psi)
Dear user,
We have made every effort to ensure the accuracy of the contents of this User
Manual. Should any errors be detected, we would greatly appreciate to receive
suggestions to improve the quality of the contents of this User Manual.
For more detailed technical data about the Beamex PGHH Hydraulic
Calibration Pump 0 … 700 bar (0 … 10,000 psi), please contact the
manufacturer.
© Beamex 2023
Beamex Oy Ab
Ristisuonraitti 10
FIN-68600 Pietarsaari
Finland
Tel:
E-mail:
Website:
+358-10-5505000
https://www.beamex.com
8802700 / PGHHuEng / Version 2.0
Table of Contents
Prologue...........................................................................................3
Typographical Conventions........................................................................3
Unpacking and Inspection..........................................................................3
Feedback....................................................................................................4
Safety Precautions and Warnings.................................................5
Specifications.................................................................................. 7
About PGHH.....................................................................................9
Operating instructions..................................................................12
Troubleshooting............................................................................ 17
Leak Test..................................................................................................18
Maintenance...................................................................................19
Disposal..........................................................................................21
Prologue - 3
Prologue
Thank you for buying Beamex PGHH Hydraulic Calibration Pump.
Beamex PGHH Hydraulic Calibration Pump 0 … 700 bar (0 … 10,000 psi)
is a hand-operated, hydraulic, high-pressure calibration pump to generate
the reference pressure in the pressure calibration applications. The pump is
equipped with an adjustable volume (called Fine adjust) for fine-tuning the
generated pressure. The pump is operated with mineral based hydraulic oils or
distilled water.
Typographical Conventions
The following typographical conventions apply to the PGHH User Manual:
Bold text is used in following situations:
• References to User Manual topics and parts
•PGHH keywords, i.e. terms shown in the User Interface
Note: This is a note. Notes typically inform you of something useful
concerning the current topic.
Caution: This is a caution. Whenever you see a caution, read it
carefully and take it seriously. By not observing cautions, you may
damage the pump.
Warning: This is a warning. Whenever you see a warning, read it
carefully and take it seriously. By not observing warnings, you may -at
worst- damage the pump and/or get personal injury.
Unpacking and Inspection
At the factory, each new PGHH passes a careful inspection. It should be free
of scrapes and scratches and in proper operation condition upon receipt.
The receiver should, however, inspect the unit for any damage that may
have occurred during transportation. If there are signs of obvious mechanical
damage, package contents are incomplete, or PGHH does not operate
according to specifications, contact the purchasing sales office as soon as
possible.
Prologue - 4
If you have to return the device to the factory for any reason, use the original
packing whenever possible. Include a detailed description of the reason for the
return.
The standard delivery includes:
•PGHH pump
• 630 bar / 9,100 psi Pressure Hose, 1.0 m / 39.37"
• Bx 1215 male to 1/4" NPT male pressure fitting for the Pressure Hose to be
connected to the DUT (Device Under Test)
• Bonded seals for EXT/PGHH
• Copper gaskets for G1/4" B fittings
• A filling bottle with a cap
• This user manual
• Hard Case for PGHH
Options, Accessories and Spare Parts
All accessories and spare parts (with video instructions) are available at https://
shop.beamex.com/.
Feedback
We want to improve our products and services constantly. Therefore we’d like
to know your opinion of the product you use. Please spend a moment of your
valuable time by giving us feedback about the product.
Beamex Oy Ab
Quality Feedback
Ristisuonraitti 10
FIN-68600 Pietarsaari
Address:
FINLAND
E-mail: [email protected]
Website: https://www.beamex.com
Safety Precautions and Warnings - 5
Safety Precautions and Warnings
Warning: Read and fully understand this user manual and all other
safety instructions before operating the PGHH pump. The pressure
inside the pump built-up during use can be extremely high.
Warning: Only personnel with good experience and knowledge of
pressure media, pressure instruments and connections are allowed to
work with the PGHH pump. Incorrect use may result in damage to the
pump, the instrument connected to the pump and/or personal injury.
Warning: Wear protective glasses.
Warning: Use only the Pressure Hose delivered by Beamex, marked
with "Max. 630 bar". Other hoses may not withstand the pressure
generated by the PGHH.
Warning: Never exceed the maximum pressure of the connected
devices. The maximum pressure of Beamex EXT External Pressure
Module is stated on the module's sticker.
Caution: Only use the original Beamex pressure fittings. Impurities
from wrong materials may clog the pump.
Note: The pump is tested using WACKER® AK 10 Silicone Fluid.
There may still be small residues of fluid inside the pump when you
receive it. Before connecting any instruments to the PGHH pump,
flush the pump with the pressure media to be used.
Warning: Always depressurize the system before opening or
connecting any pressure fittings or connectors. Use proper valves for
venting the system. Ensure that all connections are made correctly
and that the hose, the connectors and the pressure fittings are intact.
Caution: If possible, flush the DUT (Device Under Test) before
connecting PGHH to it. Impurities and other process residues
accumulated in the instrument can get into the PGHH and damage
the seals, O-rings and the Reservoir. As soon as first cloudiness,
particles or dirt become visible, change the fluid.
Safety Precautions and Warnings - 6
Caution: Recommended test fluids to be used with the pump are
low viscosity mineral based hydraulic oil (RENOLIN MR 5 VG 22) or
distilled water. Any other fluid, e.g. synthetic hydraulic oil, can damage
the seals and the Reservoir and will adversely affect the operation of
the pump, which will show as a leak.
Caution: If the PGHH is used with the distilled water, remember to
empty the Reservoir and let the pump dry out after each use (see
the note in the step 11 of the operating instructions). As soon as first
cloudiness, particles or dirt become visible, change the fluid.
Please notice, that the product warranty may be voided if these
instructions are not followed.
Warning: Do not use PGHH in any other way than as described in
this user manual.
Specifications - 7
Specifications
The Pump
Pressure Range 0 … 700 bar / 0 ... 10,000 psi
Pressure Connectors On the side: G1/4" female port with
pre-installed Bx 1215 male fitting for
connecting a Beamex 630 bar / 9,100 psi
hose
At the top: Pre-installed G1/4" B female
fitting for connecting a Beamex EXT
External Pressure Module EXT60...1,000,
blanked off with a PGHH pressure plug
G1/4" male
Pressure Media Low viscosity mineral based hydraulic oil
(RENOLIN MR 5 VG 22) or distilled water
Weight 1.3 kg / 2.87 lb
Dimensions
Height 265 mm / 10.4"
Width 160 mm / 6.3"
Depth 120 mm / 4.7"
Glass reservoir (acrylic) for
pressure media
200 ml / 12.2 in3, not to be pressurized
Storage Temperature -10 to 50 °C / 14 to 122 °F
Operating Temperature 0 to 50 °C / 32 to 122 °F
Specifications - 8
The 630 bar Pressure Hose
Length 1 m / 39.37"
Internal diameter 2 mm / 0.08"
Outer diameter 5 mm / 0.2"
Working pressure 630 bar / 9,100 psi
Bursting pressure 2,000 bar / 29,000 psi
Smallest bending radius 20 mm / 0.78"
Connectors (both ends) Bx 1215 female
Operable temperature range -35 °C to 100 °C / -31 °F to 212 °F
About PGHH - 9
About PGHH
Figure 1: PGHH overview
Legend:
1. Fine adjust
2. Fitting for the Pressure Hose
3. Fitting for the optional Beamex EXT External Pressure Module
4. Vent valve
5. Reservoir filling plug
6. 200 ml / 12.2 in3 Reservoir
7. Stroke selector Prime/High
8. Pump handles
For detailed picture of the fittings see Figure 3: PGHH, detailed top view.
About PGHH - 10
Figure 2: PGHH, bottom view
Legend:
1. Reservoir drain screw DIN 912, M5 x 6
2. O-ring 4 x 2 mm
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