BAYKAL APH Series Manuel utilisateur

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 1

USER’S MANUAL

HYDRAULIC PRESS BRAKE

MODEL APH

No part of this User‘s Manual may be reproduced or transmitted by any without Prior permission of Baykal

Makine Sanayi ve Ticaret A.Ş.

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 2

MACHINE TYPE DESCRIPTION

APH XXXXX-xx

STANDARD SUPPLY

VOLTAGE CONTROLLER HYDRAULIC BLOCK ACCESSORIES

APH X X X X XXX

C – CE

S – STAND.

1 – 220

2 – 230

3 – 240

4 – 400

5 – 415

6 – 440

7 – 480

8 – 600

9 – 220/400

1 -- ELGO 8822

1 – FISSLER AKAS

2 – SICK LIGHT GUARD

3 – REER

4– LAZER SAFE

NOTE:

In order to SEE THE TYPE OF YOUR MACHINE, please

see the electric circuit diagram in APPENDIX C. It is written

in the left bottom side of the diagram.

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 3

! ATTENTION

PUMP ROTATION MUST BE IN

ARROW DIRECTION,

OTHERWISE

THE PUMP WILL BE DAMAGED

CHECK THE MOTOR ROTATION BY PUSHING THE

″

GREEN

″

START, AND IMMEDIATELY AFTER, THE (RED) STOP BUTTONS ON

THE ELECTRICAL PANEL. THE MOTOR MUST BE ROTATING IN THE

DIRECTION OF

″

ARROW

″

. IF IT IS ROTATING IN THE REVERSE

DIRECTION, CHANGE ANY TWO PHASES IN THE ELECTRICAL

SUPPLY POINT.

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 4

INFORMATION AND WARNING LABELS

DESIGNATION PLATE BENDING TABLE

CE CONFIRMATION DANGER:

ELECTRIC SHOCK

GROUND LUBRICATION PUMP ROTATION

POINT

HANDS MAY BE WHEN BENDING, HANDS WHEN BENDING, SHEET

JAMMED MAY BE JAMMED BETWEEN MAY CRASH SOME PARTS

BETWEEN TOOLS TOP TOOL AND SHEET OF BODY

DESIGNATION PLATE

Manufacturer BAYKAL Mak. San. Tic. A.Ş.

Bursa / TÜRKİYE

Machine Hydraulic Press Brake

Type APH

Model

Serial No

Capacity ton

Bending length mm

Main voltage V/Hz/Ph

Motor Power kW

System Pressure bar

Min stroke mm

Max stroke mm

Machine weight kg

Top tool weight kg

Bottom tool weight kg

Length mm

Width mm

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 5

C O N T E N T S:

1. GENERAL MACHINE INFORMATION

1.1. Registered trademark

1.2. Machine type

1.3. Serial number

1.4. Year of manufacturer

1.5. Address of the manufacturer

1.6. Address of the authorized dealer

2. IMPORTANT INFORMATION

2.1. Safety features of your Press Brake

2.2. Important safety information & instructions

2.3. Noise Measurement

2.4. Stop Time Control

3. OVERALL DIMENSIONS and DRAWING

4. LIFTING & TRANSPORTATION

5. UNPACKING & INSTALLATION

6. OPERATING AND MAINTENANCE INSTRUCTIONS

6.1. Technical data

6.2. Description of Press brake applications

6.3. Prohibited uses of the Press brake

6.4. Incorrect uses of the Press brake

Using The Press Brake

6.5.1. Requirements for the initial test and examination.

6.5.2.Electrical connections

6.5.3 Operating the Machine.

6.5.4.Centering the Bottom tool

6.5.5.Top beam parallelism adjustment

6.5.6.Backgauge parallelism adjustment

6.5.7.Changing Bending Tools

6.5.8.Wedge Adjustment

6.5.9. Manually Adjustable Crowning System (Optional)

6.5.

6.5.10.Check-list of the finished product

6.5.11.Instructions for the press brake supervisor after machine set up

6.6. Maintenance and inspection

6.6.1. Type and frequency of inspections

6.6.2. Hydraulic System:

6.6.3. Changing oil:

6.6.4. Changing the filter:

6.6.5. Instructions to rescue persons jammed between press brake tools:

6.6.6. Stop time measurement:

6.7. Conditions of storage, re-utilization and scrapping

6.7.1. Storage

6.7.2. Reutilization after storage

6.7.3. Scrapping

7. LUBRICATION POINT

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 6

8. TROUBLESHOOTING

9. BENDING CHART

10. FOLDING FACILITIES

11. PRINCIPLES OF PRESS BRAKE BENDING TECHNOLOGY

APPENDIX

A. SPARE PARTS LIST

B. HYDRAULIC CIRCUIT DIAGRAM

C. ELECTRIC CIRCUIT DIAGRAM

ADDITIONAL MANUALS

A. ELGO P8822 Operating Manuel

B. AKAS Laser guard User Manuel

C. Wila Centrally Adjustable Crowning System (CVB/D)(Optional)

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 7

1. GENERAL MACHINE INFORMATION

1.1.

Registered trademark

: BAYKAL

1.2. Machine type

: APH

1.3. Serial number :

1.4.

Year of manufacture

1.5.

Address of manufacturer:

BAYKAL MAKNE SAN.

TC. A..

Organize Sanayi Bölgesi

Yeşil Cad. No:24

BURSA - TURKEY

1.6. Address of the authorized dealer:

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 8

2. IMPORTANT INFORMATION

2.1. Safety features of your press brake

The electrical and hydraulic circuits of your press brake are designed to allow

operation with maximum safety. The following precautions are available on the

machine for enhanced safety.

•

Emergency stop buttons (engaging type) are available on the control unit, on the

pedal control stand and on the electrical cabinet cover (see Figure 2.1.1).

Emergency Stop Buttons

Figure 2.1.1

•

Electro-switch operated fence (See Figure 2.1.2) at the rear of the machine is

fitted. If any of these fences are opened when the beam is downstroking at fast

speed, the beam will retract automatically. If any of the fences are left open

before any operation, the operating modes of the machine are rendered non-

functional.

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 9

Rear side of the machine

Figure 2.1.2

•

Fisler AKAS Laser guard (See Figure 2.1.3) mounted on the beam in front of

the machine protects operator from accidental contact with tooling when the

beam is in action. If anything access area between two devices (transmitter and

receiver) before the top beam reaches the muting point, the beam will stop and

retract automatically.

Transmitter Receiver

Left side of machine Right side of machine

Figure 2.1.3

•

In case of a power supply failure during operation, the beam will stop at a

standstill. When power supply is recovered, it is Not possible to start the

machine without resetting.

•The cylinders are covered by fixed cover plates.

BAYKAL

EDITION NO : APH SECTION :

DATE OF ISSUE : July-2005 PAGE : 10

2.2. Important safety information & instructions

The machine must NOT be operated before reading this User’s Manual. Operate

the machine only if it is in a perfect condition and in accordance with the work

regulations of your factory and operating instructions of this manual.

TRANSPORTATION! The lifting points are shown in the Lifting Diagram

attached. The dimensions and the weight of the machine are given in section

6.1.1. of this manual.

INSTALLATION! The press brake is delivered in complete assembled

execution. It must be leveled and firmly stationed on the floor where it is to be

used, according to the Installation Diagram attached. Indoor installation and a

dry working environment without danger of fire and explosion is necessary.

! The permissible floor load, where the machine is to be installed,

must be accounted for.

The machine must be operated only by authorized and trained personnel.

Operation by unauthorized and untrained personnel in a way that does not

comply with the instructions and regulations may lead to dangerous situations

and is strictly FORBIDDEN.

5. The press brake is designed such that it MUST be operated only by one operator.

Using the machine with more than one operator is forbidden.

6. In case of any emergency, push the emergency stop buttons and follow the

emergency rules of your factory.

7. The following instructions must be born in mind and be adhered to for safe

operation and maintenance of your press brake :

This press brake is designed for bending only within the meaning

of section 6.2 of this manual regarding press brake applications.

Prohibited uses of the machine are dealt with in section 6.3 of this

manual.

! DO NOT insert or extend your hands or arms in between bending

tools, under any circumstances, while the machine is in an

operational mode.

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