Baxi Fires Division Sonnet Plus Instructions de montage

5108617/01

INSTALLER GUIDE

We trust that these instructions give sufficient details to enable this appliance to be

installed and maintained satisfactorily. However, if further information is required, our

Baxi Fires Division Technical Helpline will be pleased to help.

Telephone 08706 061 065 (National call rates apply in the United Kingdom)

In the Republic of Ireland call 0044 08706 061 065

INSTALLER: Please leave this guide with the owner

Sonnet Plus

Anthem

Genesis

Soraya

Model 746

(GC No. 32-032-57)

INSET LIVE FUEL EFFECT GAS FIRE

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Safety First.

Baxi Fires Division fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

At the heart of every Baxi Fires Division fire.

All Baxi Fires Division fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted by

the British Standards Institute.

The Highest Standards

Baxi Fires Division is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

Baxi Fires Division is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Baxi Fires Division, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

CONTENTS
Section Heading Page
SAFETY 4
APPLIANCE DATA 5
GENERAL INSTALLATION REQUIREMENTS 6
PACK CONTENTS 12
FIREPLACE CHECK 14
IGNITION CHECK 15
GAS SUPPLY CONNECTION 15
PREPARING APPLIANCE FOR INSTALLATION 16
FIREBOX INSTALLATION 18
1 Firebox Installation 18
2 Floor Sealing (All Installations) 19
BURNER INSTALLATION 20
1 Burner & Supply Pipe Installation 20
2.1 Lighting the burner 20
2.2 Operating the burner. 20
3 Reference Pressure Check 21
4 Fitting the burner tray trim. 21
CERAMIC COALS INSTALLATION 24
CERAMIC PEBBLE INSTALLATION 26
FRONT / CASTING INSTALLATION 26
FULL OPERATING CHECKS 30
1 Check the Control Settings 30
1.1 Lighting the burner 30
1.2 Operating the burner. 30
SPILLAGE & FLAME SUPERVISION CHECKS 31
1 Check for Spillage 31
2 Flame Supervision & Spillage Monitoring System 31
FINAL REVIEW 32
SERVICING & PARTS REPLACEMENT 33
SHORT LIST OF SPARES 38
1 Checking the aeration setting of the burner. 34
2 To Remove the Burner Unit 34
3 To Remove the Pilot Unit 34
4 To Remove the gas valve 35
5 To Replace the Burner 36
6 To Remove the Main Burner Injector 36
7 To Remove the Appliance from the Fireplace 36
8 To Remove the Fire Front Surround 36
Page 3
INSTALLER GUIDE

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling

The lifting weight of this appliance is as below: -

Sonnet Plus 10.0 kg

Anthem 10.0 kg

Genesis 10.0 kg

Soraya 10.0 kg

One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

Avoid twisting at the waist. It is better to reposition your feet.

Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

Use gloves to provide additional grip.

Always use assistance if required.

Page 4

INSTALLER GUIDE

2. APPLIANCE DATA

This product uses fuel effect pieces and a burner compartment rear wall containing

Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause irritation to eyes, skin and respiratory

tract. Consequently, it is important to take care when handling these articles to ensure

that the release of dust is kept to a minimum. To ensure that the release of fibres from

these RCF articles is kept to a minimum, during installation and servicing we

recommend that you use a HEPA filtered vacuum to remove any dust and soot

accumulated in and around the fire before and after working on the fire. When replacing

these articles we recommend that the replaced items are not broken up, but are sealed

within a heavy duty polythene bag, clearly labelled as RCF waste. This is not classified as

“hazardous waste” and may be disposed of at a tipping site licensed for the disposal of

industrial waste. Protective clothing is not required when handling these articles, but we

recommend you follow the normal hygiene rules of not smoking, eating or drinking in

the work area and always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or asbestos

related products.

* When converted using Kit 0595221

The appliance data label is located on a plate at the base of the fire. This can be seen by

removing the lower hanging trim / firefront and casting.

Page 5

INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)

Input - Min. (Gross) 2.3kW (7,850Btu/h) 3.8kW (12,965Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in

w.g.)

37.0 ± 1.0 mbar (14.85 ±

0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Stereomatic Cat 82 - 069 Stereomatic Size 128

Pilot & Atmosphere Sensing

Device Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 - 02 injector

Ignition Piezo Electric. Integral with

Gas Tap

Piezo Electric. Integral with

Gas Tap

Aeration See section 17.1 Non-adjustable

3. GENERAL INSTALLATION REQUIREMENTS

3.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards: -

BS 715 BS 1251 BS 1289 Part 1 BS EN 1806

BS 4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1

BS 6461 Part 1 BS 6891

In England and Wales, the current edition of the Building Regulations issued by the

Department of the

Environment and the

Welsh Office

In Scotland, the current

edition of the Building

Standards (Scotland)

Regulations issued by

the Scottish Executive.

In Northern Ireland, the

current edition of the

Building regulations

(Northern Ireland) issued

by the Department of the

Environment for

Northern Ireland.

In the republic of Ireland

the installation must be

carried out by a

competent person and

installed in accordance with:

a) The current edition of IS 813 “Domestic gas installations”

b) All relevant national and local rules in force.

c) The current building regulations

Page 6

INSTALLER GUIDE

Figure 1. Hearth and Fireplace Opening Dimensions

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

3.2 In the United Kingdom, as supplied, this appliance can be installed in the

following situations: -

3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any

obstruction, and with any damper or restrictor plate in the chimney removed or secured,

and having a minimum effective flue height of 3m (10ft). A masonry chimney having a

correctly installed flue liner to BS715 and with a minimum flue diameter of 125mm is

also acceptable. Chair brick removal may not be required providing at least 50mm

clearance is available from the flue outlet to any fireplace component. The appliance is

designed to cater for low lintel installations (min height 505mm) providing a minimum

distance of 25mm is maintained between the lintel and the front face of the fireplace

(i.e. 25mm rebated fire surround).

3.2.1.1 ‘Hole-in-the-wall’ Installations

 It is recommended that a hearth should be installed as in figure 1.

 If a hearth is not fitted, the fire must be installed so that the distance from the

base of the fireplace opening in the wall to the finished floor level is at least 72mm.

3.2.2 To a fireplace incorporating a metal flue

box conforming to BS715 with a minimum

internal depth of 150mm. Incombustible

mineral wool insulation of not less than

50mm thickness must be applied to the top

surface of the firebox (See figure 2) and it

must stand on a non-combustible hearth. See

figure 1.

3.2.3 To a fireplace that has a precast

concrete or clay flue block system

conforming to BS1289 or BS EN 1806. The

appliance is suitable for installations

conforming to older versions of BS1289 as

well as the current edition. The flue blocks

must have a minimum width not less than

63mm and a cross-sectional area not less than

13,000mm2.Older editions of BS1289

required a cross-sectional area of 13,000mm2.

Page 7

INSTALLER GUIDE

Figure 2. Metal Flue Box

The current revision of the standard requires 16,500mm2. This appliance is suitable in

both cases. The total depth of the opening measured from the finished front of the

fireplace (Including plaster, surround etc.) must be not less than 120mm. See figure 3.

The current versions of BS1289 and BS EN 1806 recommend that there should be an air

space or insulation between the flue blocks and the plaster because heat transfer may

cause cracking on directly plastered

flues. However, generally this appliance

is suitable for installations under all

circumstances unless there is a history of

cracking problems. Remember that faults

such as cracking may be caused by

poorly built and restrictive flues, e.g.

mortar extrusions, too many bends, flue

heights below three metres, restrictive

terminations, etc.

3.2.4 If the fireplace opening is greater

than the acceptable dimensions given in

this guide, do not use the back of a fire

surround or marble to reduce the

opening. This may cause cracking of the

surround back or marble.

3.3 The following flues are suitable:

 225mm x 225mm conventional brick

flue.

If a flue liner is used, it must be a

minimum of 125mm diameter. The liner

must be sealed to the surrounding area

above the fireplace opening and to the

top of the chimney. An approved terminal

must be fitted.

 A properly constructed precast flue conforming to B.S 1289 or BS EN 1806.

 A flue pipe with a minimum diameter of 127mm. See B.S 6461 Part 1 for suitable

materials. Metal flue pipes must comply with B.S 715.

3.3.1 The minimum effective height of the flue must be 3m.

3.3.2 The flue must be clear of any obstruction and its base must be clear of debris.

3.3.3 The flue must be completely sealed so that combustion products do not come into

contact with combustible materials outside the chimney.

Page 8

INSTALLER GUIDE

Figure 3. Pre-cast Fireplace

3.3.4 The flue must serve only one fireplace.

3.4 The flue must conform to BS 5440: Part 1 in design and installation.

The flue, measured from the bottom of the fireplace opening to the bottom of the

terminal, shall be not less than 3m in actual vertical height. When calculated in

accordance with BS 5440: Part 1 Annex A, the minimum equivalent height of the flue

shall be 2.0m of 125mm dia. flue pipe.

3.5 The flue must not be used for any other appliance or application.

3.6 Any chimney dampers or restrictors should be removed. If removal is not

possible they must be fixed in the open position.

3.7 If the appliance is intended to be installed to a chimney, which was previously

used for solid fuel, the flue must be swept clean prior to installation. All flues should be

inspected for soundness and freedom from blockages.

3.8 If the fireplace opening is an underfloor draught type, it must be sealed to stop

any draughts.

3.9 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be

fitted to a purpose made proprietary class “O”-150°C surround. The hearth material

must be at least 12mm thick. The periphery of the hearth (or fender) should be at least

50mm above floor level to discourage the placing of carpets or rugs over it.

The appliance must not stand on combustible materials or carpets (See figure 1).

3.10 The front face of the fireplace should be reasonably flat over the area covered by

the hotbox top and side flange seals to ensure good sealing. These faces should be made

good if necessary.The fireplace floor should be reasonably flat to ensure that a good seal

with the hotbox can be made.

Page 9

INSTALLER GUIDE

3.11 The minimum height from the top surface of the hearth to the underside of any

shelf made from wood or other combustible materials is detailed below.

• For a shelf up to 150mm deep: Minimum height = 750mm.

• For a shelf deeper than 150mm: 150mm + 12.5mm for every 25mm depth over

150mm. (See Graph 1)

3.12 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by

heat. They may scorch or become discoloured when close to a heating appliance. Please

bear this in mind when installing.

3.13 The appliance must not be installed in any room, which contains a bath, or shower

or where steam is regularly present.

3.14 An extractor fan may only be used in the same room as this appliance, or in any

area from which ventilation for the appliance is taken, if it does not affect the safe

performance of the appliance. Note the spillage test requirements detailed further on in

this manual. If the fan is likely to affect the appliance, the appliance must not be

installed unless the fan is permanently disconnected.

3.15 Normal adventitious ventilation is usually sufficient to satisfy the ventilation

requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and

in IE reference should be made to the current edition of IS 813 “Domestic gas

Installations” which makes clear the conditions that must be met to demonstrate that

sufficient ventilation is available

Page 10

INSTALLER GUIDE

Graph 1. Combustible shelf clearances

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