Baxi Fires Division 939 Instructions de montage

5116231/02

INSTALLER GUIDE

Model 939

OPEN DECORATIVE GAS FIRE

(GC No. 32-032-54)

We trust that this guide gives

sufficient details to enable this

appliance to be installed and

maintained satisfactorily. However, if

further information is required, our

Baxi Fires Division Technical

Helpline will be pleased to help.

Telephone 08706 061 065 (National

call rates apply in the United

Kingdom)

In the Republic of Ireland

Telephone 0044 8706 061 065.

THIS APPLIANCE IS FOR USE WITH

NATURAL GAS (G20).

WHEN CONVERTED USING

CONVERSION KIT NO. 0595211

THIS

APPLIANCE IS FOR USE WITH

PROPANE GAS (G31).

THIS APPLIANCE IS SUITABLE ONLY

FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC

OF IRELAND (IE).

INSTALLER: Please leave this guide with the

owner

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following address:

The Company Secretary, Baxi Heating UK Limited, Pentagon House, Sir Frank Whittle

Road, Derby, DE21 4XA.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

Baxi Fires Division, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

Safety First.

Baxi Fires Division fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

All Baxi Fires Division fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted by

the British Standards Institute.

The Highest Standards

Baxi Fires Division is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

Baxi Fires Division is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Page 3

INSTALLER GUIDE

CONTENTS

Section Page

1. SAFETY 4

2. LIST OF ACCESSORIES 5

3. APPLIANCE DATA 6

4. GENERAL INSTALLATION REQUIREMENTS 7

5. UNPACKING 14

6. INSTALLATION OF APPLIANCE 15

7. BURNER AND SUPPLY PIPE INSTALLATION 17

8. FITTING THE FIREFRONT 19

9. FITTING THE CERAMIC FUEL EFFECT 20

10. FULL OPERATING CHECKS 21

11. SERVICING & PARTS REPLACEMENT 23

11.1 Checking the aeration setting of the burner. 23

11.2 To remove the complete burner unit. 24

11.3 To remove the pilot unit. 24

11.4 To remove the gas valve. 24

11.5 To remove the piezo generator. 25

11.6 To grease the control tap. 25

11.7 To replace the burner. 25

11.8 To remove the main burner injector. 26

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read

the following guide to manual handling:

The lifting weight of this appliance (DGF burner) is 2 kg. One person should be

sufficient to lift the fire. If for any reason this weight is considered too heavy then

obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

!Avoid twisting at the waist. It is better to reposition your feet.

!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

!Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

!Use gloves to provide additional grip.

!Always use assistance if required.

Page 4

INSTALLER GUIDE

2. LIST OF ACCESSORIES

Valor and B&Q models

Description Part Number

All Models

LPG Conversion kit 0595211

‘Quattro’ / ‘Anthem’, ‘Majestic’ and Models not supplied with a firefront

Replacement Chair brick 0552311

Replacement Chair brick Trims

! Flat Brass effect 0552321

! Flat Satin Chrome effect 0552331

! Flat Black 0552341

‘Azure’ Model

Replacement Chair brick 0552301

Wonderfire models

Wonderfire ‘Gasflame 3 Convector box’ and 16inch Wonderfire Models

Replacement Chair brick 0552311

Replacement Chair brick Trims

! Flat Brass effect 0552321

! Flat Satin Chrome effect 0552331

! Flat Black 0552341

Aspire trims with firefronts

! Satin Chrome effect 9820111

! Brass effect 9820112

! Black 9820113

! Copper effect 9820114

Bauhaus Firefront (16 inch Fret)

! Polished Brass effect 9800121

! Satin Chrome effect 9800122

! Charcoal Black 9800123

Page 5

INSTALLER GUIDE

Description Part Number

Blenheim Firefront (16 inch Fret)

! Brass effect 9800040

! Antique (Black & Brass effect) 9800075

! Chrome effect 9800076

! Black Cast Iron with Brass Finials 9800039

Blenheim Firefront (18 inch Fret)

! Brass effect 9800082

! Antique (Black & Brass effect) 9800083

! Chrome effect 9800084

! Black Cast Iron with Brass Finials 9800081

3. APPLIANCE DATA

This product uses fuel effect pieces containing Refractory Ceramic Fibres (RCF),

which are man-made vitreous silicate fibres. Excessive exposure to these materials

may cause irritation to eyes, skin and respiratory tract. Consequently, it is

important to take care when handling these articles to ensure that the release of

dust is kept to a minimum. To ensure that the release of fibres from these RCF

articles is kept to a minimum, during installation and servicing we recommend that

you use a HEPA filtered vacuum to remove any dust and soot accumulated in and

around the fire before and after working on the fire. When replacing these articles

we recommend that the replaced items are not broken up, but are sealed within a

heavy duty polythene bag, clearly labelled as RCF waste. RCF waste is classed as a

stable, non-reactive hazardous waste and may be disposed at a landfill licensed to

accept such waste. Protective clothing is not required when handling these articles,

but we recommend you follow the normal hygiene rules of not smoking, eating or

drinking in the work area and always wash your hands before eating or

drinking.This appliance does not contain any component manufactured from

asbestos or asbestos related products.

This appliance does not contain any components manufactured from asbestos or

asbestos related products.

There are no specific thermal efficiency requirements appropriate to this type of

appliance as they are intended for decorative purposes only. For the purposes of SAP the

efficiency is classed as 20% for use in the Space Heating Requirements calculation, see

Table 4a of SAP.

Page 6

INSTALLER GUIDE

*When converted using kit 0595211

4. GENERAL INSTALLATION REQUIREMENTS

4.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS 1251

BS EN 1856 Part 1 which replaces BS 4543 Part 2

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 3

BS 6461 Part 1

BS 6891

BS 8303

Page 7

INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)

Input - Min. (Gross) 2.3kW (7,850 Btu/h) 4.0kW (13,650 Btu/h)

Burner Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in

w.g.)

37.0 ± 1.0 mbar (14.85 ±

0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Stereomatic Cat 82 - 074 Stereomatic Size 132

Pilot & Atmosphere Sensing

Device Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 -02 injector

Ignition Integral Piezo Spark Integral Piezo Spark

Aeration See section 11.1 Non-adjustable

In England and Wales, the current edition of the Building Regulations issued by the

Department of the Environment and the Welsh Office. In Scotland the current edition

of the Building Standards (Scotland) Regulations issued by the Scottish Executive. In

Northern Ireland, the current edition of the Building Regulations (Northern Ireland)

issued by the Department of the Environment for Northern Ireland. In the Republic of

Ireland the installation must also conform with the relevant parts of:

The current editions of:-

IS 813 “Domestic Gas Installations”

ICP3

IS327

All relevant national and local rules in force.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

4.2

In the United Kingdom,as supplied the appliance can be installed in the following

situations: -

For installations without the Spanish basket casting.

! To a fireplace complete with surround and hearth as shown in figure 1 and

complying with BS1251.

For installations with the Spanish basket casting.

! To a fireplace complete with surround and hearth as shown in figure 2 and

complying with BS1251.

For fireplace openings having dimensions different to those shown in figure 2 refer to

Table 1 and BS 5871-Part 3 for flue sizes.

Into a fireplace that has a fireback of nominal size 400mm and conforming to BS1251.

Into a Replacement Chair Brick as below: -

! ‘Quattro’, ‘Anthem’, ‘Majestic’ and models not supplied with a firefront

Into a Baxi Fires Division Replacement Chairbrick. Part number 0552311

! ‘Azure’ model

Into a B&Q Replacement Chairbrick. Part number 0552301

Suitable flues and minimum flue sizes are as follows: -

225mm x 225mm conventional brick flue.

175mm diameter lined brick or stone flue.

200mm diameter factory made insulated flue manufactured to BS4543.

175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.

The minimum effective height of the flue must be 3m.

Page 8

INSTALLER GUIDE

Page 9

INSTALLER GUIDE

Figure 1. Hearth and fireplace opening (See section 4.4)

Figure 2. Hearth and fireplace opening for installations using the

SPANISH BASKET CASTING ONLY (See section 4.4)

The flue must not be used for any other appliance or application.

Page 10

INSTALLER GUIDE

Table 1. Flue sizing table.

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