Batco 1800 Series Manuel utilisateur

Read this manual before using product. Failure to

follow instructions and safety precautions can

result in serious injury, death, or property

damage. Keep manual for future reference.

Part Number: P1512126 R3

Revised: June 2017

Portable Grain Belt Conveyor

PitStop with Hopper

Assembly Manual

This manual applies to:

1800 Series

2400 Series

Gas, Electric, and Hydraulic Drives

Original Instructions

2 P1512126 R3

PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER

P1512126 R3 3

CONTENTS

1. Introduction ............................................................................................................................................ 4

2. Safety....................................................................................................................................................... 5

2.1. Safety Alert Symbol and Signal Words..................................................................................... 5

2.2. General Safety .......................................................................................................................... 5

2.3. Moving Conveyor Belt Safety................................................................................................... 6

2.4. Rotating Parts Safety................................................................................................................ 6

2.5. Drives and Lockout Safety........................................................................................................ 6

2.5.1 Electric Motor Safety.................................................................................................. 7

2.5.2 Hydraulic Power Safety .............................................................................................. 8

2.6. Tire Safety................................................................................................................................. 9

2.7. Personal Protective Equipment................................................................................................ 9

2.8. Safety Equipment ................................................................................................................... 10

2.9. Safety Decals .......................................................................................................................... 10

2.9.1 Decal Installation/Replacement............................................................................... 10

2.9.2 Safety Decal Locations and Details .......................................................................... 10

3. Features................................................................................................................................................. 16

4. Assembly ............................................................................................................................................... 17

4.1. Assembly Safety ..................................................................................................................... 17

4.2. Required Tools........................................................................................................................ 17

4.3. Check Shipment...................................................................................................................... 18

4.4. Before You Begin .................................................................................................................... 18

4.5. Assemble the Tube Inlet and Return Roller........................................................................... 18

4.6. Install the Wheels and Axle.................................................................................................... 20

4.7. Install the Tube and Rollers.................................................................................................... 22

4.8. Install the Belt ........................................................................................................................ 24

4.9. Install the Flashing.................................................................................................................. 25

4.10. Install the Spout Hood.......................................................................................................... 27

4.11. Assemble the Hopper........................................................................................................... 29

4.12. Install the Electric Top Drive ................................................................................................ 38

4.13. Install the Hydraulic Wet Kit for the Electric Top Drive (Optional) ..................................... 40

4.14. Install the Hydraulic Top Drive............................................................................................. 44

4.15. Install the Manual Container ............................................................................................... 45

5. Specifications ........................................................................................................................................ 47

6. Batco Limited Warranty ....................................................................................................................... 49

4 P1512126 R3

1. Introduction

This manual describes how to assemble a Batco Portable Grain Belt Conveyor.

Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the

necessary precautions for efficient and safe assembly.

Everyone present at the assembly site is required to be familiar with all safety precautions.

Keep this manual available for frequent reference and review it with new personnel. Call your local

distributor or dealer if you need assistance or additional information.

1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER

P1512126 R3 5

2. Safety

2.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you see

this symbol, be alert to the possibility of injury or death, carefully read the message that

follows, and inform others.

Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety

messages. The appropriate signal word for each message has been selected using the definitions below as a

guideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or

death.

Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

2.2. General Safety

The safety information in the safety section of this manual applies to all safety practices. Specific safety

information (such as Operation Safety), can be found in the appropriate section.

YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and

anyone else who is going to work around the conveyor understands all procedures and related SAFETY

information contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around

you. Make these practices a working part of your safety program. All accidents can be avoided.

• It is the conveyor owner, operator, and maintenance personnel's responsibility to

read and understand ALL safety instructions, safety decals, and manuals and follow

them when assembling, operating, or maintaining the equipment.

• Owners must give instructions and review the information initially and annually with all personnel before

allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to

possible serious injury or death.

• The conveyor is not intended to be used by children.

• Use the conveyor for its intended purposes only.

• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized

modification may impair the function and/or safety, and could affect the life of the conveyor. Any

unauthorized modification of the conveyor will void the warranty.

PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY

6 P1512126 R3

2.3. Moving Conveyor Belt Safety

• DO NOT step on or touch moving conveyor belt.

• Shut off and lock out power to adjust, service, or clean.

2.4. Rotating Parts Safety

• Keep body, hair, and clothing away from rotating pulleys,

belts, chains, and sprockets.

• Do not operate with any guard removed or modified. Keep

guards in good working order.

• Shut off and remove key or lock out power source before

inspecting or servicing machine.

2.5. Drives and Lockout Safety

Inspect the power source(s) before using and know how to shut down in an emergency.

Whenever you service or adjust your equipment, make sure you shut down your power

source and follow lockout and tagout procedures to prevent inadvertent start-up and

hazardous energy release. Know the procedure(s) that applies to your equipment from the

following power source(s).

For example:

WARNING

• De-energize, block, and dissipate all sources of hazardous energy.

• Lock out and tag out all forms of hazardous energy.

• Ensure that only 1 key exists for each assigned lock, and that you are the only one that holds that key.

• After verifying all energy sources are de-energized, service or maintenance may be performed.

• Ensure that all personnel are clear before turning on power to equipment.

For more information on occupational safety practices, contact your local health and safety organization.

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER

P1512126 R3 7

2.5.1 Electric Motor Safety

Power Source

• Electric motors and controls shall be installed and serviced by

a qualified electrician and must meet all local codes and

standards.

• A magnetic starter should be used to protect your motor.

• You must have a manual reset button.

• Reset and motor starting controls must be located so that the

operator has full view of the entire operation.

• Locate main power disconnect switch within reach from

ground level to permit ready access in case of an emergency.

• Motor must be properly grounded.

• Guards must be in place and secure.

• Ensure electrical wiring and cords remain in good condition;

replace if necessary.

• Use a totally enclosed electric motor if operating in

extremely dusty conditions.

SERVICE DISCONNECT

OFF

Lockout

• The main power disconnect switch should be in the locked position during shutdown or

whenever maintenance is performed.

• If reset is required, disconnect all power before resetting motor.

PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY

8 P1512126 R3

2.5.2 Hydraulic Power Safety

Power Source

• Refer to the rules and regulations applicable to the power

source operating your hydraulic drive.

• Do not connect or disconnect hydraulic lines while system is

under pressure.

• Keep all hydraulic lines away from moving parts.

• Escaping hydraulic fluid under pressure will cause serious

injury if it penetrates the skin surface (serious infection or

toxic reaction can develop). See a doctor immediately if

injured.

• Use metal or wood as a backstop when searching for

hydraulic leaks and wear proper hand and eye protection.

• Check all hydraulic components are tight and in good

condition. Replace any worn, cut, abraded, flattened, or

crimped hoses.

• Clean the connections before connecting to equipment.

• Do not attempt any makeshift repairs to the hydraulic fittings

or hoses with tape, clamps, or adhesive. The hydraulic

system operates under extremely high pressure; such repairs

will fail suddenly and create a hazardous and unsafe

condition.

Lockout

• Always place all hydraulic controls in neutral and relieve

system pressure before disconnecting or working on

hydraulic system.

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER

P1512126 R3 9

2.6. Tire Safety

Failure to follow proper procedures when mounting a tire on a

wheel or rim can produce an explosion that may result in

serious injury or death.

• DO NOT attempt to mount a tire unless you have the proper

equipment and experience to do the job.

• Have a qualified tire dealer or repair service perform

required tire maintenance.

• When replacing worn tires, make sure they meet the original

tire specifications. Never undersize the replacement tire.

• DO NOT weld to the tire rim with the tire mounted on the

rim. This action may cause an explosion which could result in

serious injury or death.

• Inflate tires to the manufacturer’s recommended pressure.

• Tires should not be operated at speeds higher than their

rated speed.

• Keep wheel lug nuts tightened to manufacturer’s

recommendations.

• Never reinflate a tire that has been run flat or seriously

under-inflated without removing the tire from the wheel.

Have the tire and wheel closely inspected for damage before

remounting.

2.7. Personal Protective Equipment

The following Personal Protective Equipment (PPE) should be worn when assembling the equipment.

Safety Glasses

• Wear safety glasses at all times to protect eyes from debris.

Work Gloves

• Wear work gloves to protect your hands from sharp and rough edges.

Steel-Toe Boots

• Wear steel-toe boots to protect feet from falling debris.

PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER 2. SAFETY

10 P1512126 R3

Coveralls

• Wear coveralls to protect skin.

Hard Hat

• Wear a hard hat to help protect your head.

2.8. Safety Equipment

The following safety equipment should be kept on site:

Fire Extinguisher

• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and

accessible place.

First-Aid Kit

• Have a properly-stocked first-aid kit available for use should the need arise, and

know how to use it.

2.9. Safety Decals

• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location figures that follow.

• Replaced parts must display the same decal(s) as the original part.

• Replacement safety decals are available free of charge from your distributor, dealer, or factory.

2.9.1 Decal Installation/Replacement

1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing

in place.

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

2.9.2 Safety Decal Locations and Details

Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s)

that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – PITSTOP WITH HOPPER

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