Batco 1565 SA Manuel utilisateur

Read this manual before using product. Failure to

follow instructions and safety precautions can

result in serious injury, death, or property

damage. Keep manual for future reference.

Part Number: P1512114 R4

Revised: July 2017

Portable Grain Belt Conveyor

Swing Away

Assembly Manual

This manual applies to:

1500 Series: 1565 SA, 1575 SA, 1585 SA, 1590 SA, 15100 SA

2000 Series: 2065 SA, 2075 SA, 2085 SA, 2095SA, 20105 SA, 20110 SA, 20120 SA

2400 Series: 2465 SA, 2475 SA, 2485 SA, 2495SA, 24105 SA, 24110 SA, 24120 SA

Original Instructions

New in this Manual

The following changes have been made in this revision of the manual:

Description Section

Formatting and restructuring updates Throughout

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY

P1512114 R4 3

CONTENTS

1. Introduction ............................................................................................................................................ 5

2. Safety....................................................................................................................................................... 7

2.1. Safety Alert Symbol and Signal Words..................................................................................... 7

2.2. General Safety .......................................................................................................................... 7

2.3. Moving Conveyor Belt Safety................................................................................................... 8

2.4. Rotating Parts Safety................................................................................................................ 8

2.5. Drives and Lockout Safety........................................................................................................ 8

2.5.1 Electric Motor Safety.................................................................................................. 9

2.5.2 Hydraulic Power Safety ............................................................................................ 10

2.6. Tire Safety............................................................................................................................... 11

2.7. Personal Protective Equipment.............................................................................................. 12

2.8. Safety Equipment ................................................................................................................... 12

2.9. Safety Decals .......................................................................................................................... 13

2.9.1 Decal Installation/Replacement............................................................................... 13

2.9.2 Safety Decal Locations and Details .......................................................................... 13

3. Features................................................................................................................................................. 22

3.1. Model Number ....................................................................................................................... 23

4. Assembly ............................................................................................................................................... 24

4.1. Assembly Safety ..................................................................................................................... 24

4.2. Check Shipment...................................................................................................................... 24

4.3. Required Tools........................................................................................................................ 24

4.4. Before You Begin .................................................................................................................... 25

4.5. Connect the Conveyor Tube to the Hopper .......................................................................... 25

4.6. Install the Return Roller (2000 and 2400 Series)................................................................... 26

4.7. Install the Belt ........................................................................................................................ 29

4.8. Install the Collapsible Hopper Cloth ...................................................................................... 34

4.9. Install the Collapsible Hopper Cloth Controls........................................................................ 40

4.10. Install the Spout Hood.......................................................................................................... 46

4.11. Install the Hydraulic Drive (1500 Series).............................................................................. 48

4.12. Install the Hydraulic Drive (2000 Series).............................................................................. 53

4.13. Install the Hydraulic Drive (2400 Series).............................................................................. 57

4.14. Assemble the Main Conveyor Boot ..................................................................................... 62

4.15. Attach the Swing Frame Stiffener (2000 and 2400 Series) ................................................. 64

4.16. Install the Shaft Guard ......................................................................................................... 66

4.17. Assemble the Transport Arm (1500 Series)......................................................................... 66

4.18. Assemble the Transport Arm (2000 and 2400 Series)......................................................... 70

4.19. Attach the Hydraulic Winch Hose ........................................................................................ 74

4.20. Install the Basic Hopper Wheel............................................................................................ 78

4.21. Install the Hydraulic Power Swing (Optional) ...................................................................... 79

4.21.1 Assemble the Power Swing Axle............................................................................ 79

4.21.2 Install the Hydraulic Spool Valve and Hoses.......................................................... 82

4.22. Install the Electric Remote Power Swing (Optional)............................................................ 89

4.22.1 Assemble the Power Swing Axle............................................................................ 89

4.22.2 Install the Receiver Box.......................................................................................... 92

4.22.3 Install the Flow Control Half Valve......................................................................... 97

4.23. Attach the Swing Away Conveyor to the Main Conveyor ................................................. 101

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY

4 P1512114 R4

5. Specifications ...................................................................................................................................... 104

6. Appendix ............................................................................................................................................. 105

6.1. Bolt Torque........................................................................................................................... 105

6.2. Open to Closed Center Conversion:..................................................................................... 105

7. Batco Limited Warranty ..................................................................................................................... 107

P1512114 R4 5

1. Introduction

This manual describes how to assemble a Batco Portable Grain Belt Conveyor.

Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the

necessary precautions for efficient and safe assembly.

Everyone present at the assembly site is required to be familiar with all safety precautions.

Keep this manual available for frequent reference and review it with new personnel. Call your local

distributor or dealer if you need assistance or additional information.

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 1. INTRODUCTION

6 P1512114 R4

1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – SWING AWAY

P1512114 R4 7

2. Safety

2.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you see

this symbol, be alert to the possibility of injury or death, carefully read the message that

follows, and inform others.

Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety

messages. The appropriate signal word for each message has been selected using the definitions below as a

guideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or

death.

Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

2.2. General Safety

The safety information in the safety section of this manual applies to all safety practices. Specific safety

information (such as Operation Safety), can be found in the appropriate section.

YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and

anyone else who is going to work around the conveyor understands all procedures and related SAFETY

information contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around

you. Make these practices a working part of your safety program. All accidents can be avoided.

• It is the conveyor owner, operator, and maintenance personnel's responsibility to

read and understand ALL safety instructions, safety decals, and manuals and follow

them when assembling, operating, or maintaining the equipment.

• Owners must give instructions and review the information initially and annually with all personnel before

allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to

possible serious injury or death.

• The conveyor is not intended to be used by children.

• Use the conveyor for its intended purposes only.

• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized

modification may impair the function and/or safety, and could affect the life of the conveyor. Any

unauthorized modification of the conveyor will void the warranty.

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY

8 P1512114 R4

2.3. Moving Conveyor Belt Safety

• DO NOT step on or touch moving conveyor belt.

• Shut off and lock out power to adjust, service, or clean.

2.4. Rotating Parts Safety

• Keep body, hair, and clothing away from rotating pulleys,

belts, chains, and sprockets.

• Do not operate with any guard removed or modified. Keep

guards in good working order.

• Shut off and remove key or lock out power source before

inspecting or servicing machine.

2.5. Drives and Lockout Safety

Inspect the power source(s) before using and know how to shut down in an emergency.

Whenever you service or adjust your equipment, make sure you shut down your power

source and follow lockout and tagout procedures to prevent inadvertent start-up and

hazardous energy release. Know the procedure(s) that applies to your equipment from the

following power source(s).

For example:

WARNING

• De-energize, block, and dissipate all sources of hazardous energy.

• Lock out and tag out all forms of hazardous energy.

• Ensure that only 1 key exists for each assigned lock, and that you are the only one that holds that key.

• After verifying all energy sources are de-energized, service or maintenance may be performed.

• Ensure that all personnel are clear before turning on power to equipment.

For more information on occupational safety practices, contact your local health and safety organization.

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY

P1512114 R4 9

2.5.1 Electric Motor Safety

Power Source

• Electric motors and controls shall be installed and serviced by

a qualified electrician and must meet all local codes and

standards.

• A magnetic starter should be used to protect your motor.

• You must have a manual reset button.

• Reset and motor starting controls must be located so that the

operator has full view of the entire operation.

• Locate main power disconnect switch within reach from

ground level to permit ready access in case of an emergency.

• Motor must be properly grounded.

• Guards must be in place and secure.

• Ensure electrical wiring and cords remain in good condition;

replace if necessary.

• Use a totally enclosed electric motor if operating in

extremely dusty conditions.

SERVICE DISCONNECT

OFF

Lockout

• The main power disconnect switch should be in the locked position during shutdown or

whenever maintenance is performed.

• If reset is required, disconnect all power before resetting motor.

PORTABLE GRAIN BELT CONVEYOR – SWING AWAY 2. SAFETY

10 P1512114 R4

2.5.2 Hydraulic Power Safety

Power Source

• Refer to the rules and regulations applicable to the power

source operating your hydraulic drive.

• Do not connect or disconnect hydraulic lines while system is

under pressure.

• Keep all hydraulic lines away from moving parts.

• Escaping hydraulic fluid under pressure will cause serious

injury if it penetrates the skin surface (serious infection or

toxic reaction can develop). See a doctor immediately if

injured.

• Use metal or wood as a backstop when searching for

hydraulic leaks and wear proper hand and eye protection.

• Check all hydraulic components are tight and in good

condition. Replace any worn, cut, abraded, flattened, or

crimped hoses.

• Clean the connections before connecting to equipment.

• Do not attempt any makeshift repairs to the hydraulic fittings

or hoses with tape, clamps, or adhesive. The hydraulic

system operates under extremely high pressure; such repairs

will fail suddenly and create a hazardous and unsafe

condition.

Lockout

• Always place all hydraulic controls in neutral and relieve

system pressure before disconnecting or working on

hydraulic system.

2. SAFETY PORTABLE GRAIN BELT CONVEYOR – SWING AWAY

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