B&B ARMR 773 Series Manuel utilisateur

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 1 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

INSTALLATION

MANUAL

MODEL 773

Reinforced Crash Arm

Vehicle Barrier

5900 South Lake Forest Drive

Ste. 230

McKinney, TX 75070

Phone: (800) 367-0387 | Fax: (972) 385-9887

Web:www.bb-armr.com | E-mail: [email protected]

TECH SUPPORT

Phone: 800.367.0387 | E-mail: te[email protected]

MADE IN THE USA

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 2 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

Contents

System Installation Record..................................................................................................................................... 4

1. INTRODUCTION ...................................................................................................................................... 5

1.1. Preface...................................................................................................................................................... 5

1.2. Safety Considerations............................................................................................................................... 5

1.3. Safety Symbols......................................................................................................................................... 6

1.4. Acronyms................................................................................................................................................. 6

1.5. How to Contact Us................................................................................................................................... 8

2. ORIENTATION ......................................................................................................................................... 8

2.1. Overview.................................................................................................................................................. 8

2.2. Arm........................................................................................................................................................... 9

2.3. Stanchion.................................................................................................................................................. 9

2.4. Drive System.......................................................................................................................................... 11

2.4.1. Electric............................................................................................................................................ 11

2.4.2. Hydraulic......................................................................................................................................... 11

2.4.3. Manual ............................................................................................................................................ 12

2.5. Options................................................................................................................................................... 12

3. INSTALLATION ..................................................................................................................................... 12

3.1. Introduction............................................................................................................................................ 12

3.2. Pre-Installation Considerations .............................................................................................................. 13

3.3. Installation Instructions.......................................................................................................................... 13

3.3.1. Step 1 –Excavation ........................................................................................................................ 14

3.3.2. Step 2 –Conduit and Rebar Installation......................................................................................... 14

3.3.3. Step 3 –Concrete Emplacement..................................................................................................... 18

3.3.4. Step 4 –Stanchion Installation ....................................................................................................... 18

3.3.5. Step 5 –Hydraulic Unit Installation (For models 773HD/HR only).............................................. 19

3.3.6. Step 6 –Control System Installation (For model series 773Ex or 773Hx only) ............................ 20

3.3.7. Step 7 –Arm Installation................................................................................................................ 20

3.3.8. Step 8 –Final Assembly................................................................................................................. 24

3.3.9. Options............................................................................................................................................ 27

3.3.10. Final Pre-operation Checklist....................................................................................................... 28

4. INITIAL STARTUP PROCESS............................................................................................................... 28

4.1. Startup Sequence.................................................................................................................................... 29

5. TROUBLESHOOTING............................................................................................................................ 30

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 3 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

5.1. Model 773 Troubleshooting Guide........................................................................................................ 30

6. APPENDIX............................................................................................................................................... 32

6.1. Drawings ................................................................................................................................................ 32

6.1.1. 773E/H Series General Layout ....................................................................................................... 32

6.1.2. 773E/H Series Foundation and Clear Opening Details................................................................... 33

6.1.3. 773M Series General Layout .......................................................................................................... 34

6.1.4. 773M Series Foundation and Clear Opening Details ..................................................................... 35

6.1.5. Rebar Cage Details ......................................................................................................................... 36

6.2. Specifications......................................................................................................................................... 37

Limited Warranty.................................................................................................................................................. 38

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 4 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

System Installation Record

To assist in documenting the products installed in your system, please take a minute to record the following

reference information. This information can be located on the blue B&B ARMR model number plate found on

the 773 drive unit.

Additional columns are added for your convenience in documenting other components in the system.

Model 773 Barrier

Site:

Job #:

Date:

Installer:

Serial Number:

Model Number:

Voltage:

Phase:

Label 1 - B&B ARMR Blue Product Label with important product data

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 5 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

DO NOT DISCARD THIS MANUAL!

1. INTRODUCTION

1.1. Preface

Welcome!

Congratulations on your purchase of a B&B ARMR vehicle barrier. In addition to providing detailed operating

instructions, this manual describes how to install, start-up and troubleshoot your vehicle barrier. This manual

should be fully reviewed in advance of any actual work being done on the equipment.

If you require additional assistance with any aspect of your vehicle barrier's installation or operation, please

contact B&B before proceeding.

With years of experience in all aspects of perimeter security and related disciplines, our products are used

throughout the world to control access and to protect people, equipment, and facilities. We offer a broad range

of vehicle barrier and related perimeter security services:

Turnkey installations.

Routine barrier preventative maintenance or emergency repairs (including work on non-B&B products).

Spare or replacement parts.

Custom designs or special installations.

Equipment upgrades or modernization.

Ancillary security equipment such as security guard enclosures, access control points, security lighting, and

many other security related products.

Technical support via telephone and possible on-site support with advanced scheduling.

The equipment covered by this manual is available with a vast variety of options and accessories. See the

Specification Chart at the end of this manual for general unit specifications. Consult the unit labels, approved

submittal package, order acknowledgment and other manuals for details on the options, accessories and related

specifications provided with the equipment on each project.

The instructions pertaining to the Model 773 Reinforced Crash Arms are intended as a guide and do not

supersede local or national codes. Consult local codes before installation.

1.2. Safety Considerations

B&B does not assume responsibility for injury to persons or property during installation, operation, or

maintenance. As the installer, you are responsible for correct, safe installation and first operation of this

equipment. You must follow the specific instructions and safety precautions located in this manual. In addition,

you shall:



Follow the safety standards of the Occupational Safety and Health Administration (OSHA), as well as other

applicable federal, state, and local safety regulations and industry standards and procedures.



For installation outside the United States, installers must also follow applicable international, regional and

local safety standards.



Engage only trained and experienced staff to install and operate the equipment.



Ensure that any modifications or repairs are performed correctly, using the correct tools and equipment, by

properly trained technicians.

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 6 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

1.3. Safety Symbols

The following symbols are used in this document to alert the reader to areas of potential hazard:

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION identifies a hazard which could lead to damage to the machine, damage to other

equipment and/or environmental pollution.

Usually an instruction will be given, together with a brief explanation.

NOTE is used to highlight additional information which may be helpful to you.

TIP indicates time saving information.

LIGHTNING FLASH with arrowhead symbol, within an equilateral triangle, is intended to alert

the user to the presence of “dangerous voltage" within product's enclosure that may be of

sufficient magnitude to constitute a risk of electric shock.

1.4. Acronyms

The following is a list of acronyms common to the industry and used throughout this manual.

ASTM –American Society for Testing and Materials: A voluntary leader in the development of

consensus standards for product definition, testing and certification. Most perimeter security products

are tested by 3rd party testing/engineering agencies, using ASTM standards.

BBU –Battery Backup Unit: An optional enclosure containing components and batteries necessary to

run control electronics and/or barrier actuators.

CO –Clear Opening: The opening distance of a barrier that is unimpeded or “clear” of any obstructions.

For wedge barriers, this typically refers to the width of the attack plate/assembly size. For arm barriers,

this commonly refers to the distance between stanchions that is clear to traffic. Clear opening does not

mean overall size or in the case of arm barriers, arm length.

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 7 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

DCA –Drive Clevis Assembly: A group of components (assembly) specific to the 828 Series of

products used to interface the actuator with the barrier. This assembly includes bolts, pins, blocks and

other components.

DOS –Department of State: An abbreviation commonly used to refer to Department of State crash

ratings such as, K4, K8 and K12. Most DOS requirements have been replaced with newer ASTM

standards for crash rating.

EFO –Emergency Fast Operation: A term used to describe a situation where a barrier operates at an

emergency maximum speed. Not all products are capable of EFO. EFO is typically achieved by using

specialty electro-linear actuators or pressure accumulators for hydraulically driven systems. EFO is

normally activated by an “Emergency” button on a control panel or through software.

EPU –Electric Power Unit: A control enclosure used to house the various control devices for an

electrically actuated barrier. This enclosure is typically mounted remotely, away from the barrier and is

connected via underground conduit. Some units may attach the enclosure directly to the barrier, as seen

on the 77X series. Typically the control systems operate an electro-linear actuator on the barrier.

Ft-lbs. –Foot Pounds: A unit of work equal to a force of one pound-force through a linear displacement

of one foot. This is often used to express torque required to secure fasteners, such as bolts and is

commonly represented as Lb-ft (Pound-Feet) to eliminate confusion between torque and work units.

HPU –Hydraulic Pumping Unit: A control enclosure used to house the various control and pumping

components for a hydraulically actuated barrier. This enclosure is typically mounted remotely, away

from the barrier and is connected to the barrier via underground conduit and hydraulic high pressure

hoses. Some enclosures may attach directly to the barrier, as seen on the 77X series. The control systems

operate a hydraulic pump and valve system used to drive hydraulic cylinders on the barrier.

IM –Installation Manual: Is an instructional manual that explains the installation requirements and steps

for a product series.

LED –Light Emitting Diode: A type of light that consumes low energy and is typically low voltage

(below 12V).

MLB –Maintenance Lock Bar: A device used to mechanically lock the linkage arms of an 828 Series

Wedge Barrier during maintenance work.

O&M –Operation and Maintenance: Refers to a type of instructional manual used to explain the

operation and maintenance requirements of a product series.

PLC –Programmable Logic Controller: A programmable solid state electronic control device that

controls machinery by using predetermined program logic.

PSF –Pounds Force per square foot: A unit of measure for pressure over a given area.

UL –Underwriters Laboratory: A 3rd party standards development, testing and certification agency.

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 8 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

1.5. How to Contact Us

If you have any questions or experience any problems with your vehicle barrier, or if we can help you with any

other facility security issues, please contact us:

Tech Support:

B&B ARMR

5900 South Lake Forest Drive, Suite 230

McKinney, TX 75070 USA

Telephone: 800.367.0387

Fax: 972.385.9887

E-mail: [email protected]

E-mail2: techsupport@bb-armr.com

2. ORIENTATION

2.1. Overview

The B&B ARMR Model 773 Reinforced Crash Arm Vehicle Barrier is an arm-type barrier hinged at one

side such that the arm can be raised and lowered to restrict and control vehicle access. The arm is reinforced

with an interior energy absorption material to increase the barrier's vehicle stopping capability.

Figure 1- Model 773HD Reinforced Crash Arm Barrier

Receiver

Stanchion

Arm

Drive

Stanchion

Drive

System

Receiver

Cover

Control

Enclosure

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 9 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

2.2. Arm

The arm is an aluminum extrusion and is marked with red and white safety tape (alternate

colors available). The energy absorption material is contained inside the arm and

anchored with retention pins at either end. The impact energy is absorbed by the internal

material and transferred to the foundation through the drive and receiver stanchion

assemblies.

Figure 2 –Arm Assembly

2.3. Stanchion

The drive and receiver stanchions are constructed using heavy gauge steel.

The drive stanchion Figure 3 - Drive Stanchion (Model 773HD Shown) operates

with internal bearings on a steel hinge pin that allows the arm to open vertically.

The receiver stanchion Figure 4 - Receiver Stanchion directs and captures the

arm when it is lowered. The receiver stanchion has a removable security latching

device to prevent unauthorized operation when the barrier is unattended.

Do not attempt to operate the barrier when the latch device is installed.

Carriage

Receiver Side

Retention Pin

Pivot Point

Reflective

Safety

Tape

INSTALLATION

MANUAL

MODEL 773 SERIES

REINFORCED CRASH ARM

B&B ARMR: A Division of B&B Roadway and Security Solutions

Page 10 of 38

0773-9001 Rev D

B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.

Figure 3 - Drive Stanchion (Model 773HD Shown)

Figure 4 - Receiver Stanchion

The barrier has an exterior-mounted, dampening strike pad. When the barrier operates at

the design speed, this damper reduces any whipping action by the arm as it comes to the

full, raised position.

Both the drive and receiver stanchion are bolted to an anchor assembly cast into a

subterranean concrete pour (see Figure 5 –Subterranean Foundations).

Security

Latching

Device

Hinge Pin

Control/Drive

Enclosure

Hydraulic

Cylinder

Receiver –

Arm Strike

Pad

Pivot Bearing

(1x per side)

Tool Drop

Plate

Drive –

Arm Strike

Pad

Marshalling

Box

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