Badger Meter ISonic 4000 Manuel utilisateur

UF_iS4000_BA_02_1811

Badger Meter Europa GmbH

iSonic 4000

INSTALLATION AND

OPERATION MANUAL

November 2018

Content

UF_iS4000_BA_02_1811

Basic safety recommendations............................................................................1

System description ...............................................................................................2

Installation..............................................................................................................5

Installation with the sensor EchoPod DL-10...............................................................5

Power connections................................................................................................7

Auxiliary power..........................................................................................................7

Configuring input/output (I/O).....................................................................................8

In- and output cable connection.......................................................................9

Programming.......................................................................................................10

Main Menu...............................................................................................................12

Meter Setup...................................................................................................12

Measurement.................................................................................................13

Input and outputs...........................................................................................18

Clear total......................................................................................................21

Communications............................................................................................22

Miscellaneous................................................................................................23

Info................................................................................................................23

PIN................................................................................................................24

Troubleshooting ..................................................................................................25

Control LED.............................................................................................................25

Replace meter’s electronics.....................................................................................26

Technical data......................................................................................................27

Program structure ...............................................................................................29

Flow meter ModBus®register table 2017-06-29, Version “2.00” .....................35

iSonic conversation table.........................................................................................41

Rights......................................................................................................................41

Wiring the iSonic 4000 meter to an ORION®cellular LTE endpoint ..............42

Return of goods for repair................................................................................43

Basic safety recommendations Page 1/43

UF_iS4000_BA_02_1811

Basic safety recommendations

Before installing or using this product, please read this instruction manual thoroughly.

Only qualified personnel should install and/or repair this product. If a fault appears,

contact your distributor.

Installation

Do not place any unit on an unstable surface that may allow it to fall.

Never place the units above a radiator or heating unit.

Route all cabling away from potential hazards.

Isolate from the mains before removing any covers.

Power connection

Use only the type of power source suitable for electronic equipment. If in doubt, contact

your distributor. Ensure that any power cables are of a sufficiently high current rating.

All units must be earthed to eliminate risk of electric shock.

Failure to properly earth a unit may cause damage to that unit or data stored within it.

Protection class

The device has protection class IP 67 and needs to be protected against dripping water,

water, oils, etc.

Setup & operation

Adjust only those controls that are covered by the operating instructions. Improper

adjustment of other controls may result in damage, incorrect operation or loss of data.

Cleaning

Switch off all units and isolate from mains before cleaning.

Clean using a damp cloth. Do not use liquid or aerosol cleaners.

Repair of faults

Disconnect all units from power supply and have it repaired by a qualified service person if

any of the following occurs:

•If any power cord or plug is damaged or frayed

•If a unit does not operate normally when operating instructions are followed

•If a unit exposed to rain/water or if any liquid has been spilled into it

•If a unit has been dropped or damaged

•If a unit shows a change in performance, indicating a need for service.

RoHs

Our products are RoHs compliant.

Battery disposal

The batteries contained in our products need to be disposed of as per your

local legislation acc. to EU directive 2006/66/EG.

Failure to adhere to these safety instructions

may result in damage to the product or

serious bodily injury.

System description Page 2/43

UF_iS4000_BA_02_1811

System description

Ultrasonic flow meter iSonic4000 is designated for flow measurements in open

channels and partially filled pipes and volume measurements of liquids in tanks. It is

possible to connect one level sensor (ultrasonic, pressure...) with 4-20 mA output to

the unit. Flows are consequently calculated from measured levels using pre-

programmed formulas for various primary flow elements (flumes, weirs) or from Q/h

table. Menu also enables the calculation of flow rateas in partially filled pipes and

angular open channels using Manning equation

•iSonic 4000 is IP67 device in robust wall mounted metal case, with large

graphic display.

•iSonic 4000 menu is operated with 3 x front panel high endurance buttons.

•iSonic 4000 is powered from external power AC 92 - 275V / 50..60Hz,

alternatively from external power 9-36 V (max 9 W), only possible with DC

version.

•User can be connected to iSonic 4000 via USB or Ethernet interface with

software Flow Meter Tool, which can be used for parameters setup and also for

datalogger download.

•iSonic 4000 have internal datalogger with 2 MB capacity for approximately

130 000 logged lines. It is possible to download logged data with software Flow

Meter Tool and save in *.csv, format to PC.

•Interfaces USB, Ethernet, ADE, RS232, ModBus RS485 / RS422 galvanic

isolated are mounted on board.

•The iSonic 4000 unit have 1 analog output 0/4..20mA and 2 galvanic isolated

pulse outputs.

Nameplate

Look at the device nameplate to ensure that the device is delivered according to

your order. Check for the correct supply voltage printed on the nameplate.

System description Page 3/43

UF_iS4000_BA_02_1811

System settings

Flow meter tool settings

Settings control panel

System description Page 4/43

UF_iS4000_BA_02_1811

Driver details

Installation Page 5/43

UF_iS4000_BA_02_1811

Installation

Installation instructions given in the following are to be observed in order

to guarantee a perfect functioning and a safe operation of the meter.

Installation with the sensor EchoPod DL-10

Installation of the sensor:

Screw the sensor into the stainless steel mounting bracket while using the

gaskets.

Sensor must be installed maximum 125 cm above the flume bottom (minimal

measured level) with a minimum of 5 cm distance above the maximal

measured level.

EchoPod DL-10 connection to the 4-20 mA input terminal (on the bottom side of

display board):

Viton Gasket

Sensor EchoPod

Max

125 cm

Min

5 cm

Installation Page 6/43

UF_iS4000_BA_02_1811

Mounting position of the iSonic ultrasonic sensor for manhole flume

Size

Max.

flow

Max.

water level

V-Mt

H-Mt

DN/Inch

l/sec

100/4“

148

600

146

150/6“

227

600

197

200/8“

312

600

248

250/10“

395

700

298

300/12“

457

700

349

Mounting position of the iSonic’s ultrasonic sensor for parshall flume

Size

Max.

flow

V-Mt

H-Mt

DN/Inch

l/s

75/3

780

305

150/6“

114

780

406

230/9“

284

970

572

305/12“

598

contact

factory

contact

factory

455/18“

contact

factory

contact

factory

Sensor

3Power connections Page 7/43

UF_iS4000_BA_02_1811

Power connections

Caution: For the 2 x M20 cable inlets only use flexible electric cables.

Use separate cable inlets for auxiliary power, signal and input/output

cables.

Auxiliary power

Warning: Do not connect meter under impressed mains voltage.

Take national applicable rules into account

Observe type plate (mains voltage and frequency)

Equipment shall be installed with an external means for disconnecting

it from each operating energy supply source. The disconnecting

means shall disconnect all current-carrying conductors.

1. Slightly loosen the lower cover screws and both upper cover screws

completely. Open cover to the lower side.

2. Push auxiliary power cable through the upper cable inlet.

3. Connection as shown in the picture.

4. In the following close connection cover again firmly.

Power supply 92-275 VAC (50/60 Hz) Recommended cable size min. 0,75 mm²

Power supply 9-36 VDC (max. 9 W) Recommended cable size min. 0,75 mm²

3Power connections Page 8/43

UF_iS4000_BA_02_1811

RS-Interface

Dig. Out- and Input

Analog Output

Solid State Relay

RS-Interface

DIP switch

Display

Sensor input

Configuring input/output (I/O)

Input/Output Description Terminal

Analog output*

0 - 20 mA

4 - 20 mA RL < 800 Ohm

0 - 10 mA

7 (+)

8 (-)

9 (GND)

Digital output

Open collector max. 10 kHz

•Passive max. 32 VDC, <100 Hz 100 mA, >100 Hz 20 mA

•Active 24 VDC, 20 mA

(can be powered by analog output if not used)

3 (-)

4 (+)

Open collector max. 10 kHz

•Passive max. 32 VDC, <100 Hz 100 mA, >100 Hz 20 mA

•Active 24 VDC, 20 mA

(can be powered by analog output if not used)

1 (-)

2 (+)

Solid State Relais max. 230 VAC, 500 mA, max 1 Hz

(Function is linked with Output 2)

S1 and

Digital input* 5 - 30 VDC 5 (-) and 6 (+)

RS interfaces*

RS232, RS485 and RS422 with ModBus®RTU.

Mode can be configured by DIP switches also termination

ON or OFF. In case of the RS485 the A wire has to be

connected to Y terminal and the B wire has to be

connected to Z terminal.

422 232 485

A RxD

Z TxD B

Y A

G (GND)

USB USB Device CDC (Host Mass Storage) Micro USB

Ethernet* Ethernet Interface connection RJ45 socket

* all marked in- and outputs are according to safety data TNV-1 IEC 60950-1

Auxiliary power

USB

Ethernet

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