Axminster Professional AP25BM Manuel utilisateur
AP25BM
Bench Morticer
AT: 25/03/2021
BOOK REF : 106517
Code 107638
Original Instructions
Code 105646 Door Mortice Kit
Code 105645 AP25BM Morticer Stand
INDEX OF CONTENTS
2
Cert No: 2310
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Morticer
Model AP25BM and conforms to the machinery example for which the
EC Type-Examination Certificate No RA/2017/A0001C
has been issued by Yeon Chuan Machinery Co., Ltd
at: 50-2, Lane 108,Yongfeng RD.,Taiping Dist.,Taichung City,Taiwan 411.
and complies with the relevant essential health and safety requirements.
2006/42/EC
EN ISO 12100
EN 60204-1:2006/AC:2010
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 18/10/2017
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn
EU DECLARATION OF CONFORMITY
EU Declaration of Conformity 02
What’s Included 03
Optional Accessories 04
General Safety Instructions for 230V Machines 05
Specific Safety Instruction for Morticers 05
Specification 05
Assembly 06-07-08
Illustration and Parts Description 09-10-11
Setting Up the Morticer 12-13-14-15-16
Accessories 17-18-19
Maintenance 19-20-21
Troubleshooting 22
Exploded Diagrams/Lists 23-24-25-26
Wiring Diagram 27
WHAT’S INCLUDED
3
Quantity Item Part Model Number
AP25BM
1 Bench Morticer A
1 Operating Wheel
1 Operating Lever B
Accessories
2 Bush Adaptors 13/16" and 3/4" C
1 17-19, 12-14 and 11-13mm Spanners D
1 Spindle Nut Spanner
1 Screwdriver E
1 Hex Key F
1 Chuck Key G
1 Lift & Shift Clamping Handle H
1 Chuck Extension I
1 Instruction Manual
A
B
C
DE
H
F G I
D
OPTIONAL ACCESSORIES
4
Code: 105645 Stand Assembly
4 Leg Brackets J
2 Long Upper Support Struts K
2 Short Upper Support Struts L
2 Long Lower Support Struts M
2 Short Lower Support Struts N
4 M8 Hex Bolts Washers & Nuts O
4 Threaded Rubber Feet P
1 Bag of Fixings Q
Code: 105646 Door Mortice Kit
J
KL
M
N
P Q
O
S
R
T
U
V
X
GENERAL SAFETY INSTRUCTIONS FOR 230V MACHINES
5
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain
your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the
cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
•Ensure you are comfortable before you start work,
balanced, not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to prevent it
being caught up in the rotating parts of the machine.
•Consideration should be given to the removal of rings and
wristwatches.
•Consideration should also be given to non-slip footwear etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted
•Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.
•Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
•OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS
PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS.
SPECIFIC SAFETY INSTRUCTION FOR MORTICERS
• Ensure that the morticer is firmly fixed to its base as the force
exerted through the operating handle could be enough to over
balance the machine.
• Ensure that the operating handle is returned to the
upright position after cutting a mortice.
• Mortice chisels have very sharp ends, handle them with
great care.
• Make sure that the timber is held firmly down against the
table, either with the vice or the hold down clamps. This
prevents the possibility of the timber being pulled upwards
as the mortice chisel is withdrawn from the hole.
Code 107638
Model AP25BM
Rating Professional
Power 750W 230V 50Hz 1Phase
Chisel Stroke 125mm
Centre of Chisel to Back Fence 110mm
Max Height of Timber with 12.7mm Chisel and Bit 190mm
Max Chisel Size Softwood 25mm
Max Chisel Size Hardwood 19 mm
Overall L x W x H 460mm x 515mm x 1,000mm
Weight 85kg
SPECIFICATION
ASSEMBLY
6
Remove the morticer and parts from the shipping
cartons. Report any shortages or damage to Axminster Tool
Centre Customer Services Department. (03332 406406)
HAVING UNPACKED YOUR ACCESSORIES PLEASE
DISPOSE OF ANY UNWANTED PACKAGING
PROPERLY.THE POLYTHENE AND CARD IS
RECYCLABLE.
The machine and its accessories will arrive coated with heavy
corrosion preventative grease and greased wax paper. These
may need to be cleaned from the machine, its component
and accessories prior to it being set up. Use degreaser to
remove the barrier grease.
WEAR GLOVES AND EYE PROTECTION
WHILE CLEANING THE MACHINE!
Read the manual thoroughly, familiarising yourself with the
correct safety, operating and maintenance procedures before
proceeding further.
Mounting the Morticer to a Workbench
Lower the morticer assembly onto the workbench and
position the machine so there is sufficient space all round.
Use a pencil and mark the position of the mounting holes to
the base casting. Drill the holes in the workbench and secure
the morticer using four M8 bolts/washers.
NOTE: Mount the morticer near the edge of the bench to
allow sufficient clearence when using the optional ‘Door
Mortice Kit code 105645’. Consider purchasing the optional
stand, code 105645.
WARNING! YOU WILL REQUIRE
ASSISTANCE TO LIFT THE MORTICER OR
USE A HOIST OR ENGINE CRANE BEFORE
ATTEMPTING TO MOVE THIS MACHINE!
Base casting
Workbench
Mounting hole
Optional Stand Assembly
Code 105645
1
2
3
4
5
L
J
Q
L
K
M
J
P
N
ASSEMBLY
7
Mounting the Morticer to the Stand
Locate the four M8 Hex bolts/washers (O). Lift the morticer (A)
onto the stand, line up the four pre-drilled holes to the base of
the morticer with the holes to the corners of the stand
assembly. Place a larger washer over the thread Hex bolts, insert
the bolts down through the holes in the morticer’s base. Place
the remaining washers over the threaded bolts and secure in
place with the four nuts, see fig 01-02-03.
Fig 01-02-03
A
O
Operating Lever
1. Locate the operating lever (B). Loosen the grub scew on the
lever coupling, insert the bar into machined hole and re-tighten
the screw. Remove the Hex screw washer and spring from the
rack and pinion assembly, see figs 05-06-07.
Fig 05-06-07
Fig 04
B
Rack and Pinion assembly
Hex key
Hex screw washer
Spring
Continues over...
Lever coupling
Lever bar
Grub screw
ASSEMBLY
8
IMPORTANT NOTE:THE HEAD STOCK ASSEMBLY
HAS BEEN LOWERED FOR SHIPPING AND NEEDS TO
BE RAISED TO ITS HIGHEST POSITION.TO DO THIS
INSERT THE LEVER COUPLING OVER THE PINION
ASSEMBLY UNTIL THE TEETH MESH THEN RAISE THE
HEAD STOCK.
2. Re-position the lever (B) coupling over the rack and pinion
assembly so that the lever is in the upright position and the
teeth are meshed together, see fig 08-09.
Fig 08-09
3. Push the lever coupling face up against the support column
and replace the spring and Hex screw washer. Re-tighten using
the Hex key, NOTE: DO NOT OVERTIGHTEN , see fig 10-11.
Fig 10-11
Chuck Compartment
Open the chuck access door by removing the screw and placing
it safely aside. Remove the transport packaging and wipe the
chuck over with a cloth. Close the access door and replace the
screw, see fig 13-14.
Fig 13-14
Chuck access door Screw
B
Teeth
Teeth
4. Locate the operating wheel (A),
undo the grub screw and slide
the wheel onto the drive shaft
re-tighten the screw, see fig 12.
Fig 12
Grub screw
Shaft
A
ILLUSTRATION AND PARTS DESCRIPTION
9
Lever coupling
Chuck key
Head stock
support column
Operating lever
Transverse gib strip adjusting
screws and locking nuts
Table operating wheel
Depth setting bar clamping handle
Depth setting bar
Chisel mounting flange
Chisel lift & shift
clamping handle
Depth stop ring collar
Table
Cast iron base
Motor
NVR switch with
emergency stop
shroud
Table clamp
Clamp wheel
Chuck access door
AT25BM Morticer
with optional stand
ILLUSTRATION AND PARTS DESCRIPTION
10
1.5-13mm Chuck Bush adaptor Mortice chisel clamping handle
Clamping handle (A)
Depth setting scale bar (B)
Depth stop ring collar (C) Depth stop plate (D)
NVR Emergency stop shroud NVR ON/OFF switch Chuck key storage clip
A
BC D
Ce manuel convient aux modèles suivants
3
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