AWH DN100 Manuel utilisateur
ARMATURENWERK
HÖTENSLEBEN
GmbH
ASSEMBLY INSTRUCTIONS
Pigging Systems / Components
Type: Launching and Receiving Station DN100
AWH Armaturenwerk Hötensleben GmbH
Schulstrasse 5 / 6
D-39393 Hötensleben
Telephone: + 49 - (0) 3 94 05 / 92 0
Telefax: + 49 - (0) 3 94 05 / 92 111
http: //www.awh.de
Edition 12/ 2010
Translation of Original Operating Instructions
ADVICE
These assembly instructions represent an integral part of the
installation and must be accessible for the operators and maintenance
personnel at all times. The safety instructions contained therein must
be observed. In case the installation is resold, the assembly
instructions have to be joined to the delivery.
Translation
If delivered to a country of the European Economic Area, the
assembly instructions are to be translated into one of the official
languages of the European Community accepted by the manufacturer
of the machine / installation into which this pigging system is to be
integrated. In case of discrepancies in the text, the original assembly
instructions (in German) are to be consulted or the manufacturer is to
be contacted.
Copyright
The dissemination and duplication of this document, as well as the
use and transmission of its contents are prohibited unless expressly
permitted. Contraventions will result in claims for damages.
All rights reserved.
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1 Contents
1.1Table of contents
1 Contents 1-1
1.1 Table of contents 1-1
1.2 Manufacturer's Declaration - Launching and Receiving Station 1-3
2 Overview and proper use 2-4
2.1 Overview Launching and Receiving Station - Ill. 2-1 2-4
2.2 Proper use 2-5
2.3 Technical Data 2-6
2.3.1 Working data 2-6
2.3.2 Materials in contact with the media 2-6
2.3.3 Dimensions 2-6
2.3.4 General data 2-7
3 Safety / Dangers 3-1
3.1 Advice / Explanations 3-1
3.2 Characterization of the launching and receiving station 3-2
3.3 Safety measures (responsibility of the user) 3-2
4 Safety hints 4-1
4.1 Dangers 4-1
4.2 Dangers at the launching and receiving station 4-1
4.3 Installation of spare and wear parts 4-2
4.4 Shutdown procedures 4-2
5 Installation 5-1
5.1 Scope of delivery 5-1
5.2 Transport and packing 5-1
5.2.1 Delivery (applicable for spare and wear parts as well) 5-1
5.2.2 Intermediate storage 5-2
5.3 Installation 5-2
5.3.1 Incorporation of the launching and receiving station 5-3
5.3.2 Assembly of the connection fitting 5-3
5.3.3 Mounting the magnetic field sensor 5-4
6 Design and function 6-1
6.1 Launching and receiving station - Ill. 6-1 6-1
6.2 Connection fitting - Ill. 6-2 6-3
6.3 Inserting / Removing the pig in / from the launching and receiving
station 6-4
7 Maintenance 7-6
8 Malfunctions, Causes, Remedies 8-1
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9 Emergency 9-1
10 Disassembly / Disposal 10-1
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1.2 Manufacturer's Declaration - Launching and Receiving Station
AWH Armaturenwerk Hötensleben
Schulstrasse 5/6
D-39393 Hötensleben
Declaration of Incorporation
in accordance with
-
EU Guideline: Pressure units 97/23/EG, Schedule II A
We herewith declare that the type of construction of
Designator: Launching and Receiving Station
Type: DN100 / PN10
in its supplied version is in conformity with the above guidelines and the below listed standards
(harmonized standards in accordance with the guidelines):
Guideline/
Standard Title Edition Remarks
DIN EN 62079 Establishment of instructions, structures, contents
and presentation 2001 Harmonized standard
97/23/EG EU Guideline
Pressure Units 2000
AD 2000
Techn. bulletins Regulations for pressure units
(national standards)
DIN EN 12516-2 Industrial valves - housing rigidity - Part 2:
Calculation methods for pressurized housings
of fittings made of steel 04.04.2009
Harmonized standard
The Launching and Receiving Station has been designed for liquids of fluid group 1 and for gases of fluid group 2; as
such, it has been rated in accordance with article 3, paragraph 3.
In case of modifications of the launching and receiving station not cleared with us, this declaration becomes void.
Note:
A commissioning is prohibited until it has been determined that the overall installation is in
conformity with the regulations of the guidelines. Instructions on the proper use of the
fittings can be taken from the operating instructions.
Hötensleben, December 23, 2010 .............................................................
Thomas Erhorn / General Manager
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2 Overview and proper use
2.1Overview Launching and Receiving Station
- Ill. 2-1
The launching station consists of the following main components:
1 Plug-in chamber
2 Housing
3 Ball valve
4 Tee
5 Pigging connection groove-faced flange DIN
11864
6 Butterfly valve
7 Media branch DIN 11851
8 Connection fitting
9 Handle bar
10
Sensor support
11
Magnetic field sensor
1
2
3
4
6
7
8
9
11
12
5
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2.2 Proper use
The launching and receiving station was designed for their use in
installations of the foodstuffs, beverage and cosmetics industries.
Depending on its version, it serves to introduce, receive, remove, and
propel AWH lip or tangential pigs in piggable plant sections.
The pigging system permits the separation of products and the
cleaning of the pigging line. Suitable propelling media for the
launching and receiving station are water, air or nitrogen.
WARNING
The launching and receiving station was exclusively built for the above
described purpose. Any other or additional use or any modification of
the launching and receiving station without a prior written agreement
with the manufacturer is considered improper. The manufacturer will
not accept any liability resulting from this. The risk lies solely with the
user. The launching and receiving station must not be commissioned
before it has been assured that all safety systems are fully operational
and the installation into which this launching and receiving station is to
be incorporated is in conformity with the EU guidelines.
Proper use includes the observation of the operating instructions
prescribed by the manufacturer, as well as the instructions on
maintenance and repair.
The work described in this manual is described in such a way that
only a qualified person will be able to understand and complete it.
Qualified person
Any person who, based on his/her technical training, knowledge and
experience as well as his/her knowledge of the applicable standards,
is capable of judging the tasks he/she is entrusted with and can
recognize possible dangers.
The definition follows the contents of EN 60204-1.
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2.3 Technical Data
2.3.1 Working data
Nominal width DN100
Nominal pressure
PN 10
Working temperature 100°C
2.3.2 Materials in contact with the media
refer to overview 2-1
Plug-in chamber 1.4404
Housing 1.4404/ 1.4301
Butterfly valve 1.4404
Ball valve 1.4404
Tee 1.4404
Seal material EPDM,
PTFE
silicone
Surfaces
External surface metallic bright
Interior surfaces in contact with the media Ra < 0,8 µm
2.3.3 Dimensions
Ill. 2-2
DN 100
D1 DN 25
D2 Rd 130x1/4“
D3 180
L1 645,5
L2 150
L3 140
H1 210
H2 193,5
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2.3.4 General data
Ambient temperature range
lower temperature limit + 5°C
upper temperature limit + 60°C
Mounting position horizontally
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Assembly Instructions
3 Safety / Dangers
3.1 Advice / Explanations
DANGER
"DANGER" cautions about dangerous situations. Avoid all such
dangerous situations! Otherwise, death or serious bodily harm will
result.
WARNING
"WARNING" cautions about dangerous situations. Avoid all such
dangerous situations! Otherwise, death or serious bodily harm may
result.
CAUTION
"CAUTION" in combination with the warning sign cautions about
dangerous situations. Avoid all such dangerous situations! Otherwise,
slight or minor injuries may result.
ADVICE
"ADVICE" offers recommended procedures the disrespect of which
will not result in bodily harm. Follow the recommended procedures to
avoid material damage and trouble!
ADVICE
Assembly instructions are binding;
this is marked by the "book" sign.
DANGER
Risk of contusions is indicated by this pictogram.
DANGER
A risk of burns is indicated by this pictogram.
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