ATTACK WOOD&PELLET 25 Manuel utilisateur

www.attack.sk

ATTACK

WOOD&PELLET

Instruction for use

EN 06/2019

CONTENTS

CONTENTS ......................................................................................................................................................................2



GENERAL INFORMATION..................................................................................................................................4



INTRODUCTION...........................................................................................................................................4



1.1



SAFETY............................................................................................................................................................4



1.2



BOILER OPERATION ..................................................................................................................................4



1.3



SAFETY ITEMS FOR WORK WITH THE BOILER ....................................................................................5



1.4



BOILER MODIFICATION.............................................................................................................................5



1.5



BASIC DESCRIPTION OF THE BOILER .................................................................................................5



1.6



FUEL.................................................................................................................................................................6



1.7

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WOOD....................................................................................................................................................6



1.7.1



PELLETS .................................................................................................................................................7



1.7.2

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ALTERNATIVE FUELS..........................................................................................................................7



1.7.3



BOILER ASSEMBLY AND INSTALLATION......................................................................................................8



HANDLING THE BOILER.............................................................................................................................8



2.1



GENERAL CONDITIONS OF INSTALLATION ........................................................................................8



2.2



BINDING NORMS FOR PROJECTING AND INSTALLATION OF THE BOILERS...................9



2.2.1



PLACING THE BOILER.............................................................................................................................. 10



2.3



BOILER CONNECTION TO THE HEATING SYSTEM.......................................................................... 11



2.4



PROTECTION AGAINST CORROSION.........................................................................................12



2.4.1



CHIMNEY............................................................................................................................................13



2.4.2

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FLUE GAS CONNECTION OF THE BOILER................................................................................. 13



2.4.3



CONNECTION TO THE ELECTRICITY MAINS............................................................................ 13



2.4.4



CONNECTION OF THE EXTERNAL PELLET TANK ...................................................................14



2.4.5



LEFT DOOR VERSION...................................................................................................................... 14



2.4.6



CHOICE AND WAY OF CONNECTION OF THE CONTROL AND SAFETY ELEMENTS.... 14



2.4.7



CONNECTION TO THE ACCUMULATION TANKS...................................................................17



2.4.8



WARRANTY CONDITIONS.............................................................................................................................. 19



TECHNICAL PARAMETERS............................................................................................................................. 20



DIMENSIONS OF THE BOILER ATTACK WOOD&PELLET 25......................................................... 21



4.1



REGULATION OF THE BOILER AND THE HEATING SYSTEM................................................................ 22



IN GENERAL................................................................................................................................................22



5.1



EMERGENCY ACTIONS............................................................................................................................ 22



5.2



PREPARATION FOR THE OPERATION, FILLING THE INTEGRATED PELLET TANK................. 23



5.3



BOILER START-UP.............................................................................................................................................23



DESCRIPTION OF THE SAFETY DEVICES.................................................................................................... 23



BASIC DESCRIPTION................................................................................................................................ 23



7.1



TEST MODE.................................................................................................................................................26



7.2



BOILER’S OPERATION.............................................................................................................................. 30



7.3



OPERATION WITH WOOD............................................................................................................. 32



7.3.1



DESCRIPTION OF THE MAIN CONTROL MODES....................................................................51

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7.3.2



COMBINED OPERATION MODE .................................................................................................. 57

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7.3.3



DISPLAYING INFORMATION......................................................................................................................... 59



SETTING THE PARAMETERS ..........................................................................................................................62

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SPECIAL SETTINGS........................................................................................................................................... 65

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INTERNET CONNECTION................................................................................................................................67

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TIMER SETTINGS............................................................................................................................................... 69

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SOFTWARE UPDATES...................................................................................................................................... 70

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FACTORY SETTINGS AND FILES LOADING...............................................................................................72



FAULTS OF THE BOILER ATTACK WOOD & PELLET.............................................................................. 73



BOILER MAINTENANCE ..................................................................................................................................73



BOILER CLEANING............................................................................................................................................ 74



ASSEMBLY AND DISSASSEMBLY OF THE REFRACTORY ITEMS ......................................................... 75



TABLE OF RELATION OF THE RESISTANCE AND THE TEMPERATURE OF THE SENSOR PT 1000.............76



ELECTRICAL CONNECTION SCHEME.......................................................................................................... 77



OVLÁDANIE AUTOMATICKÉHO KOTLA ....................................................................................................80



ACCESSORIES ....................................................................................................................................................82



INSTRUCTIONS FOR DISPOSAL OF THE APPLIANCE AFTER ITS LIFETIME ENDS..........................83



DISPOSAL OF PACKAGING.................................................................................................................... 83



23.1



SERVICE PARAMETERS SETTINGS................................................................................................................ 83



THE ORIGINAL ES DECLARATION OF CONFORMITY.............................................................................93



1GENERAL INFORMATION

INTRODUCTION

1.1

Dear customer,

thank you for your trust and purchase of our product – the combined boiler ATTACK WOOD&PELLET.

The boiler construction is based on the newest knowledge of the biomass combustion and meets all

current test criteria and EU directives.

Please read this manual carefully and keep it near the boiler for reference. This manual contains im-

portant information, including information for correct, safe and economical boiler operation.

Constant improvement of our products may mean small differences in the pictures and content and

we reserve right to make technical changes of products without previous announcement.

SAFETY

1.2

The following three warning signs are used in this manual for illustration of the threat of danger

and for important safety notifications:

DANGER! There is imminent danger and serious threat to health or property. Follow the

given instructions!

WARNING! Potentionally dangerous situation that could cause serious threat to health

or property if advised actions are not taken. Take care!

CAUTION! Take care and follow the advised actions.

BOILER OPERATION

1.3

CAUTION! No unauthorized personel to enter the boiler room, there may be serious risk

to health or property. Operator of the system must ensure that no unauthorized person,

particularly children, enter the boiler room.

SAFETY ITEMS FOR WORK WITH THE BOILER

1.4

To work on the boiler please use correct personal protective equipment including heat resistant

gloves, suitable cloths and safety shoes.

BOILER MODIFICATION

1.5

CAUTION It is forbidden to make any changes to the construction of the boiler or

disable any safety and protection devices fitted to the boiler.

BASIC DESCRIPTION OF THE BOILER

1.6

The ATTACK WOOD&PELLET is a modern environmentally friendly boiler that saves environment

by efficient burning of biomass. The user gets the advantage of low operating costs from wood

combustion as well as the convenience of the heating system comparable with gas boilers when

burning the pellets. The boiler is intended for heating of dwelling houses, cottages, factories,

industrial units, etc.

Basic description of the boiler

Pic. 1

1 –wood feeding chamber door, 2 –middle door for ignition and cleaning, 3 –combustion cham-

ber door with a sight-hole, 4 – main door, 5 – burner for pellet combustion, 6 – secondary and

primary air inlet for gasification, 7 – boiler flow connection, 8 – boiler control electronics.

The boiler consists of the wood feeding and combustion chamber, pellet combustion chamber,

pellet burner, integrated pellet tank and heat exchanger. The boiler can be operated in either

wood mode or pellet mode, but not at the same time. The boiler is designed with reference to

the user comfort, i.e. to save time for heat-up, fuel cutting, cleaning and total time spent by the

boiler. The basic part of the boiler is a water cooled body, welded from boiler steel plate of 3–

6 mm to ensure long life time. The feeding chamber for gasification is equipped with a dry coat.

By elimination and moving the condensation point from the boiler body to the surface of the dry

coat is the boiler´s life extended. The dry coat can be easily exchanged, if it comes to its damage.

Turbulators in the tubular exchanger improve heat transfer into the heating water and ensure

automatic exchanger cleaning to maintain high efficiency during the operation and to extend

the boiler life. The boiler body is insulated with mineral wool. The covering is powder coated.

FUEL

1.7

WOOD

1.7.1

In the boiler ATTACK WOOD&PELLET it is possible to burn soft and hard chopped fuel wood with

the heat value 15–17 MJ/kg. Particularly suitable is beech, oak, fir, spruce, pine, poplar, alder,

willow, birch, ash, wych-hazel, locust, always within the humidity range of 12–20 %. Recom-

mended diameter of the wood logs is in the range of 80–150 mm. The maximum length of wood

logs is 580 mm and it must not be exceeded, otherwise they would get stuck in the feeding

chamber.

The heat value of the particular wood types:

Units

Wood Kcal/kg

MJ/kg

kWh/kg

Spruce 3 900 16,25 4,5

Pine 3 800 15,80 4,4

Birch 3 750 15,50 4,3

Oak 3 600 15,10 4,2

Beech 3 450 14,40 4,0

CAUTION! Wrong humidity or size of the wood may cause increase or decrease of out-

put, low or high flue gas temperature, excessive condensation, flame loss during the gasi-

fication process or uncontrollable combustion.

Recommended storing and drying the wood:

Hard wood: 2 years in dry environment

Soft wood: 1 year in dry environment

When storing (drying) the wood, it has to be protected against rain. To dry the wood more effi-

ciently, stack to keep as large air gaps as possible. The wood will season faster with airflow over

the wood. If possible, store the wood for at least 1 day at a warm place (e.g. boiler room) before

loading it into the boiler (as it is warm, the efficiency of burning is increased).

PELLETS

1.7.2

The pressed wood pellets wihout any additional materials can be burned in the boiler. Parame-

ters of the pellets should be following:

Approved pellet specification:

Measured weight: 600 – 750 kg/m

Heat value: 4,7 – 5,0 kWh/kg

Size/diameter: 6 mm

Size/length: Caution! Max. 35 mm

Humidity – max.: 12 %

Ash content: 0,5–1 %

Content of crumble (dust:) max. 3 %

Ash melting temperature: min. 1 100°C

Norms : DIN 51 731 – HP 5, DIN Plus, or EN 14961-2 – A1

ALTERNATIVE FUELS

1.7.3

It is possible to use the wood briquettes made from pressed wood sawdust without any addi-

tional adhesives or bidning materials.The briquettes must be always mixed in the appropriate

ratio to the wood (dependent on the size and shape of the briquettes) and must not stuck in the

refractory nozzle for wood gasification.

CAUTION! Use of unsuitable fuel types causes higher cleaning requirements and accu-

mulation of an agressive sediments and condensation that may lead to reduced func-

tionality, damage to the boiler and invalidate the warranty. Burning the wrong fuels may

cause incorrect and uncontrollable combustion.

2BOILER ASSEMBLY AND INSTALLATION

HANDLING THE BOILER

2.1

The boiler is delivered on a pallet. Handle it always on the pallet and put it down from the pallet

only at the point of installation. This can be done by a manipulation trolley or a crane and lifting

eye that is not included into the delivery (recommended specification: lifting screw with an eye

M20 ISO 3266, or M20 DIN 580). The lifting eye can be screwed into the chassis welded on the

upper cover of the boiler to hang the boiler. Carrying capacity of the hanging eye M20 is 1 200

kg, weight of the boiler is approximately 860 kg. Remove the upper boiler cover before hanging

the boiler on the hanging eye.

Handling the boiler with the hanging screw with eye

Pic. 2

GENERAL CONDITIONS OF INSTALLATION

2.2

The boiler can only be installed by a properly certified installer with valid certification to install

and assemble the heating appliances. Before installation, there must be a project made follow-

ing to the valid prescriptions. Before installation of the boiler, the worker must check accordance

of the data on the data plate with the data given in the project and documentation of the boiler.

Connection of the boiler must be done in conformity to the valid directives, norms, ordinances

and this instruction manual.

CAUTION! The producer takes no responsibility for damage caused by incorrect

connection or incorrect operation.

BINDING NORMS FOR PROJECTING AND INSTALLATION OF THE

2.2.1

BOILERS

Installation of the boiler must be done in conformity with the following norms:

STN EN 303-5 Heating boilers for solid fuels

STN 73 42 10 Manufacture of chimneys

STN EN 60 335.1 +A11 Safety of the electrical appliances for household

STN EN 12828+A1 Central heating, projecting and installation

STN 06 08 30 Safety devices for central heating and D.H.W. preparation

STN 07 74 01 Water and steam for thermal energetic devices with opera-

tion pressure of steam up to 8 MPa

STN 332000 4-46 Electrical installations of buildings – part 4: Ensuring safety

STN 33 2000–1:2009-04 Electrical installations of buildings – part 3: Definition of the

basic characteristics

STN EN ISO 11202 Acoustics. Noise generated by machines and devices. Defini-

tion of the emissions levels of the acoustic pressure at

a workplace and other precisely defined places by using the

approximative corrections in environment. (ISO 11202: 2010)

STN EN ISO 12100 Safety of machines. General principles of construction of ma-

chines. Consideration and elimination of the risk (ISO 12100:

2010)

STN EN ISO 14120:2016 Safety of machines. Protection covers. General requirements

for design and construction of fixed and movable covers.

STN ISO 27574-2 Acoustics. Statistical methods for definition and verification

of the determined values of the noise emission of machines

and devices. Part 4: Methods for series of machines.

STN ISO 1819 Devices for fluent cargo transport. Safety prescriptions. Gen-

eral clauses.

STN EN ISO 15614-1 Requirements for quality of the fusion welding of metal ma-

terials

STN EN 287-1 Welding of reserved technical devices

STN 07 0240 Low pressure boilers, technical prescriptions

STN 07 0245 Warm water boiler with the output up to 50 kW. Technical

requirements, testing

STN 07 7401 Water and steam for heat energy devices with the steam op-

erating overpressure up to 8 MPa.

STN 73 4210 Manufacturing the chimneys and flue ways and connection

of devices

Ce manuel convient aux modèles suivants

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