Atrump AL52 Manuel

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AL52

AM52

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CONTENTSC-1

Operation's & Maintenance Manual EV-860/1050

Chapter 1 Safety Instructions

1.1 General Remarks..............................................................................................1-1

1.2 Safety Description of Lifting and Movement (unpacked) .................................1-6

1.3 Electrical Safety Description.............................................................................1-8

1.4 Machine Safety Description ..........................................................................1-11

1.5 Potential Danger Areas...................................................................................1-20

1.6 Warning Signs on the Machine.......................................................................1-22

Chapter 2 Machine Specification

2.1 Introduction.......................................................................................................2-1

2.2 Noise Level.......................................................................................................2-1

2.3 Machine Specification.......................................................................................2-2

2.4 Electrical Equipment Specification....................................................................2-5

2.5 Machine Accessories........................................................................................2-6

2.6 Machine Accuracy ............................................................................................2-7

2.7 Dimensions.......................................................................................................2-7

2.8 Main Part ..........................................................................................................2-9

2.9 Power Performance Diagrams........................................................................2-10

2.10Working Range and Workpiece Weight..........................................................2-11

2.11Dimensions of the Working Table...................................................................2-12

2.12Dimensions of the Machine Tool Holder.........................................................2-16

2.13Specifications of the Machine Tool .................................................................2-17

2.14Stroke Limits for Axes and ATC......................................................................2-18

Chapter 3 Shipping/Handling and Installation

3.1 Preparation.......................................................................................................3-1

3.2 Machine Lifting..................................................................................................3-4

3.3 Storage...........................................................................................................3-15

3.4 Installation.......................................................................................................3-16

3.5 Cleaning..........................................................................................................3-17

3.6 Leveling ..........................................................................................................3-17

3.7 Inspection .......................................................................................................3-20

3.8 Polycarbonate Panels.....................................................................................3-21

3.9 Installation of the Optional Accessories ........................................................3-22

C-2 CONTENTS

EV-860/1050 Operation's & Maintenance Manual

Chapter 6 Lubrication

6.1 Importance of Lubrication ............................................................................... 6-1

6.2 Lubrication System Diagram...........................................................................6-3

6.3 The Oil Guide Table........................................................................................ 6-7

Chapter 7 Mechanism

7.1 Headstock System ........................................................................................7-1

7.2 Feed-Motion Transmission Mechanism ........................................................7-5

7.3 Tool Magazine ............................................................................................ 7-12

7.4 The Fully-Enclosed Splash-Guarding Enclosure ......................................... 7-15

7.5 Mechanism Adjustment ............................................................................... 7-16

Chapter 8 Pneumatic & coolant systems

8.1 Schematic Diagram of the Pneumatic System ............................................8-1

8.2 Schematic Diagram of the Pneumatic Piping System..................................... 8-3

8.3 Pneumatic System ........................................................................................8-4

8.4 Self compensation of pneumatic syste ........................................................... 8-5

8.5 Sematic Diagram of the Coolant System

Chapter 9 Preventive Maintenance

9.1 Daily Maintenance .......................................................................................9-1

9.2 Weekly Maintenance....................................................................................... 9-1

9.3 Semi-annual Maintenance ............................................................................9-1

9.4 Annual Maintenance .....................................................................................9-2

9.5 Cutting Coolant Reservoir............................................................................... 9-2

9.6 Notice .......................................................................................................... 9-3

Chapter 1

Machine Safety Regulation

Machine Safety Regulation 1-1

1.1 General Safety

The precautions included in this manual are NOT intended to cover all hazards

that may occur in this machine. Prevention of accidents requires the constant

attention of all personnel in vicinity of this machine to make a safe situation and to

provide a safe work environment. A machine and its related equipments are only as

safe as its personnel are safety minded. Proper maintenance of machine and use of

personal protective equipment will contribute as much towards safety as any of the

mechanical or electrical safety devices on this machine.

Using Restriction:

The purpose of these introductions is to advise the customer and the operator on

the design, construction, operation and maintenance of VERTICAL MACHINING

CENTER. The attached illustrations, drawings and diagrams are intended to show the

outstanding features. But are not binding for dimensional accuracy or further details.

It provides extremely high machining accuracy. Be careful of rigidity of working

material, setting, operation, maintenance and troubleshooting, please reference

specification to use suitable workpiece and setting. It is forbidden to use for non-cold

metal e.g. wood, plastic or stone, pyroforic materials and working with flammable

metal working fluids. This machine was designed for certain applications only. We

strongly recommend that this machine NOT be modified and/or used for any

application other than for which it was designed. If you have any questions relative to

its application DO NOT use the machine until you have had detail instruction from

your dealer.

This machine provides several safety devices to protect operator and machine from

injury and damage, but the operator should not only rely on these protective devices

in anytime and any place. Before starting to operate this machine, operator should

read carefully about "Danger" and "Warning" description of this manual and

understand the operation and maintenance of these safety devices completely.

1-2 Machine Safety Regulation

Signal words call attention to the safety sign and designate a degree or level of

hazard severity. The signal words for product safety signs are DANGER, WARNING

and CAUTION. When no federal, provincial, state or local government code,

regulation, standard or guidelines specifies a particular’s signal word, selection of the

signal word shall be made in accordance with the definitions provided below.

DANGER indicates an imminently

hazardous situation which, if not avoided,

will result in death or serious injury. This

signal word is to be limited to the most

extreme situations.

White lettering on Red Background

Safety Alert Symbol – White triangle

Red exclamation point.

WARNING indicates a potentially

hazardous situation which, if not avoided,

could result in death or serious injury.

Black lettering on Orange Background

Safety Alert Symbol – Black triangle

Orange exclamation point.

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in

minor or moderate injury. It may also be

used to alert against unsafe practices."

Black lettering on Yellow Background

Safety Alert Symbol – Black triangle

Yellow exclamation point.

1.1.1 Danger:

1.1.1.1 Do not touch Control Panel, Transformer, Motor, Connection Box and

High Voltage connectors and Joint, otherwise will cause electric shock

seriously.

1.1.1.2 Do not touch buttons or switches with wet hands, otherwise will cause

electric shock.

1.1.1.3 Grounding all machines. A terminal for the connection of the external

ground conductor is provided in the vicinity of the associated phase

conductor terminals with marked "PE". It should make sure the "PE"

terminal being connection before power supply.

1.1.1.4 All children and visitors should be kept at a safe distance from work area.

1.1.1.5 SHUT OFF the power, isolated energy and sure the machine is stationary

before leaving the machine, inspection, maintenance, adjustment and

cleaning.

1.1.1.6 Repairs should only be carried out by qualified-persons using original

spare parts, otherwise this may result in considerable danger to the user.

1.1.1.7 Never attempt to change the settings of all protective devices without

consulting Atrump Machinery Inc. When the machine out of order while

running, shut it down and turn to servicemen for help as soon as possible.

Machine Safety Regulation 1-3

1.1.2 Warning:

1.1.2.1 The floor will become slippery with water and oil and cause danger. So

the floor must keep clean and dry to avoid any accident.

1.1.2.2 If a job requires two or more people, every coordinating signal execution

must be re-set unless it is a common coordinating signal.

1.1.2.3 Working area must be plenty enough to avoid any danger.

1.1.2.4 Be familiar with the position of emergency stop button. Do not look for its

position until it is needed.

1.1.2.5 Do not touch any buttons or switches carelessly.

1.1.2.6 Be sure it is correct before turning on switches.

1.1.2.7 Be sure machine stopped completely and power already been off before

changing fuses.

1.1.2.8 Space surrounding working table must be completely secured as to avoid

any accidents and to prevent workpieces apart from the table.

1.1.2.9 No loose clothing, neckties, rings bracelets, or other jewelry to get caught

in moving parts. Wear protective hair covering to contain long hair.

1.1.2.10 Person(s) who operate the machine must be trained, read and understood

to use the safety measures, and possess the ability to obey and execute

the regulation stated in this manual.

1.1.2.11 Keep guards in place and functional before starting the machine for each

mode of operation.

1.1.2.12 Don't use machines in damp or wet locations or near potentially explosive

environment. Keep working area well lighted and ventilation.

1.1.2.13 The workshop of user shall be equipped with the fire extinguisher or other

devices in according to the local safety regulations and be deeply careful.

1.1.2.14 If ancillary equipment is removed the original guards or safety devices

shall be replaced. The connection of ancillary equipment including any

necessary modification of the guarding of the machine shall not afford

unprotected access to danger areas of the machine. Atrump and our

authorized agency are responsible for a future connection of the machine

with ancillary equipment only if we ourselves have designed such

connection.

1.1.2.15 If opening of a movable guard of the ancillary equipment gives access to

a danger area of the machine, this movable guard shall be a guard for the

machine of the same type safety-function which are required for this

danger area of the machine.

1.1.2.16 Ancillary equipment, the presence of which prevents access to a danger

area of the machine and which can be removed without the use of a tool,

shall be interlocked with the machine control circuit in the same way as

the movable guard for the area concerned. Fixed guard with safety

distance need to according with ISO 13857 can be considered also.

1.1.2.17 If the opening of a movable guard of the machine gives access to a

danger area of ancillary equipment this guard shall also meet the

1-4 Machine Safety Regulation

requirements specified in the standard applicable for that ancillary

equipment (e.g. ISO 10218-1 for robot equipment).

1.1.2.18 Explain the operation of this machine and its safety devices to the

operator prior to his/her operating the machine. Use demonstration as a

positive means of instruction and be certain that the operator fully

understands the machine and is qualified to handle it. It is recommended

that you question the operator on the points that were explained to

ascertain if he/she has fully understood all the instructions.

Machine Safety Regulation 1-5

1.1.3 Caution:

1.1.3.1 Turn off no fuse breaker of main power circuit when power supply is

insufficient or not stable.

1.1.3.2 Only the recommended or same grade hydraulic oil, lubricant oil and

grease are allowed to use on this machine.

1.1.3.3 Only the same specification and same grade fuses are allowed to use on

this machine.

1.1.3.4 To prevent from any damage of NC unit, operation panel, electrical

control panel...etc., the machine location should avoid electric shock.

1.1.3.5 Please do not change original parameter. If it is necessary, please keep

recording the value of original parameter and set the same value after

being changed.

1.1.3.6 Do not take away, cover or dirt the "WARNING", "DANGER" and

"NOTICE" plates. If they are blur or losing, please contact with us or your

local dealer for new plates.

1.1.3.7 Disposing wasted material and wasted lubricating oil shall obey the local

regulation and be deeply careful.

1.1.3.8 Only competent, well-trained personnel should be permitted to operate or

perform maintenance on this machine.

1.1.3.9 Before operating this machine, be sure that the responsible parties read

and understand this operation manual as well as the warning plates on

the machine.

1.1.3.10 Please use suitable personal protective equipment e.g. gloves, eye

protection…etc. during operation and setting.

1.1.3.11 Keep the machine clean and free from accumulation of hydraulic fluid, oil,

grease, water and trimmed flash. It is difficult, if not impossible, to

perform maintenance when the machine is covered with dirt and oil.

1.1.3.12 When person stand on the machine accessible areas, take care the risks

of slip/falling.

1.1.3.13 It is essential that operator is adequately trained in the safe use,

adjustment and operation of the machine. The training of the user

operator should be carried out by our authorized agent or service

engineer in an oral/practical in site of the ordered press, including

protective device explanation, press mechanism, operation/use.

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