Atmos D15P Manuel utilisateur

Instruction manual - GB II.

www.atmos.cz

Instruction

manual

Instruction manual - GB II.
www.atmos.cz GB-3
GB II.
Contents
1.   Intended use  5
2.   Technical description  5
  Control panel appearance  6
3.   Technical data  7
  Boiler drawings key  8
  Technical data  8
  Drawings of boilers  9
  Cut away views - type D15P  9
  Cut away vies – types D20P, D30P, D45P  9
       Cut away view - type D15P                            Cut away view – type D45P  10
  Extraction ventilator schematics – boiler types D20P, D30P, D45P  10
4.   Supplied boiler accessories   11
  Automatic ash removal from the boiler drum  11
5.   Fuel  12
6.   Boiler bases  12
7.   Environment type and boiler placement in a boiler room  12
8.   Chimney  13
9.   Flue-gas duct  13
10.   Fire prevention during installation and use of heating appliances  14
11.   Connecting boilers to the electric network  15
12.   Wiring diagram of electromechanical regulation with an extraction ventilator, type UCJ 4C52 (D15P, D20P)  15
13.   New wiring diagram of electromech. regul. with an extraction ventilator, type UCJ 4C52 (D15P, D20P),
  valid from 12/2007  16
14.   Wiring diagram of electromechanical regulation with an extraction ventilator, type UCJ 4C52 (D30P, D45P)  16
15.   Wiring diagram of electromech. regul. with an extraction ventilator, type UCJ 4C52 (D30P, D45P),
  valid from 12/2007  17
16.   Obligatory ČSN EN standards related to boiler designing and installation  17
17.   Choice and connection method of control and heating elements  18
18.   Boiler corrosion protection  19
19.   Speciﬁed boiler connection with Laddomat 21 19
20.   Speciﬁed boiler connection with an equalizing tank 20
21.   Recommended wiring diagram with Laddomat 21 and accumulators  20
22.   Laddomat 21  21
23.   Thermoregulatory valve ESBE  21
24.   Connection of overheat protecting cooling loop with a safety valve Honeywell TS 130 - 3/4 A or WATTS STS20  22
25.   Operating instructions  22
  Preparing boilers for operation  22
  Boiler adjustments before burning pellets:  23
26.   Placing the shaped pieces into the combustion area (for D15P and D20P types)  24
  Connecting the burner (for D15P and D 20P types)  24
  Connecting the burner (for D30P and D 45P types)  25
  Boiler system with an external storage container and conveyor  25
  Boiler room with a built-in pellet storage   26
  Setting the output and basic parameters when putting the boiler and IWABO VILLAS S1 burner into operation  26
  Draught regulator - HONEYWELL Braukmann FR124 – Assembly instructions  29
27.  Boiler cleaning and ash removal  30
28.   Heating system maintenance - including boilers  30
29.   Use and inspections   30
30.   Possible failures and troubleshooting   31
31.   Spares   32
  Door sealing cord replacement  32
  Adjusting the door hinges and locks  33
32.   Environmental protection  33
  Disposal of the boiler after expiration of its service life  33
  GUARANTEE CONDITIONS  34
  BOILER INSTALLATION REPORT   35
  ANNUAL INSPECTIONS RECORDS  36
  RECORDS OF GUARANTEE PERIOD AND POST-GUARANTEE PERIOD REPAIRS  37

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4-GB

Instruction manual - GB II.

GB II.

WE HOPE THAT YOU ARE SATISFIED WITH OUR

PRODUCT AND WE KINDLY RECOMMEND YOU TO

FOLLOW THESE MAIN RULES IMPORTANT FOR A

LONG SERVICE LIFE AND THE CORRECT FUNCTION-

ALITY OF THE BOILER

1. Installation, ignition test and operator‘s training shall be carried out by an installation company

trained by the manufacturer. This company also completes a boiler installation report (p.37).

2. When burning pellets use only good quality fuel of 6 – 8 cm diameter made from soft barkless

wood (white pellets).

3. Therefore, there must be a Laddomat 21 or a thermoregulatory valve installed behind the boiler in

order to keep the minimum temperature of water returning to the boiler at 65°C. Operating

temperature of water in the boiler must be in the 80-90°C range.

4. Every circulating pump in the system must be regulated by an individual thermostat in order to

keep the speciﬁed minimum temperature of water returning to the boiler.

5. We recommend installing the boiler with at least one equalising tank; the volume of which

should be 500 – 1000 litres. Thus a longer service life of the pellet burner and lower fuel con-

sumption are achieved.

CAUTION – if the boiler is installed with a Laddomat 21 or with a TV 60°C ther-

moregulatory valve and with the accumulation tanks (see attached schematics), the

guarantee period for the boiler drum is extended from 24 to 36 months. The guarantee

period for other parts remains unaffected. In non-compliance with these principles,

the drum’s and the heatproof shaped pieces’ service life may dramatically decrease

due to low-temperature corrosion.

The boiler drum may corrode in as little time as 2 years.

Instruction manual - GB II.

www.atmos.cz GB-5

GB II.

1. Intended use

The hot water boilers ATMOS D15P, D20P, D30P and D45P are designed for convenient heating in

residential houses, weekend house and other similar buildings by wood pellets 6 – 8 mm diameter.

The boiler is not intended for burning sawdust or small-particle wood waste.

2. Technical description

A pellet burner with a conveyor is ﬁtted to the left or right side of the boiler. It is attached to a frame

with sealing cord (18 x 32) by a screw. The boiler drum is manufactured as a welded structure of 3-6

mm thick steel sheets. The boiler consists of a fuel-feeding hopper (combustion chamber) which is in

the lower and rear section ﬁtted with a heatproof shaped piece and in the upper part with a ceramic

spherical chamber (shaped piece). The boiler types D15P and D20P have a heatproof shaped piece

ﬁtted opposite the pellet burner. The shaped piece protects the boiler drum against damage and also

serves as a place on which the ﬂame burns out completely. In the lower part of the boiler, there is a

movable grill (for facilitating the ash removal) under which an ash-pan is located. A loading (clean-

ing) door is located in the front wall of the boiler. The boilers drum is externally heat insulated by

mineral wool placed beneath the sheet metal covers of the boilers’ external housing. A panel with a

switch, operating (control) thermostat, pump thermostat, safety thermostat, thermometer and fuse is

located in the upper area of the boiler. The air inlet is equipped with a control ﬂap-valve operated by

the Honeywell FR124 draught regulator. The boiler standard model is ﬁtted with a cooling loop pro-

tecting it against overheating. The models D20P, D30P and D45P have also an extraction ventilator

ﬁtted to the rear side. The ventilator facilitates reaching the maximum output. It is switched on and off

by an independent switch located in the boiler control panel and it is controlled by the same operating

thermostat as the pellet burner.

With the D20P boiler type, use the extraction ventilator with the burner preset to an

output ranging from 16 – 22 kW only. With types D30P and D45P, the extraction ven-

tilator must be always operating when burning pellets.

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6-GB

Instruction manual - GB II.

GB II.

Control panel appearance

Description:

1. Thermometer – monitors the temperature of water exiting the boiler

2. Main switch – allows for completely shutting down boiler if necessary (restart the pellet burner)

3. Control thermostat – regulates the operation of the pellet burner and also (with the D20P or

D30P models) regulates the extraction ventilator. The regulation is based on the temperature of

water exiting the boiler.

4. Pump thermostat – serves for switching the pump placed in the boiler circuit (set it to tempera-

ture between 70 – 80°C).

5. Safety irreversible thermostat – serves as boiler protection against overheating in case of control

thermostat failure or as an indication of exceeding the emergency temperature. If such exceeding

occurs, it is then necessary to depress the thermostat.

6. Extraction ventilator switch – serves for switching the extraction ventilator of D20P, D30P and

D45P boiler types in pellet-burning operation mode.

7. Fuse (6.3 A) – pellet burner electronics protection.

8. Area for electronic regulation of the heating system can be used to house any type of regulation

that ﬁts into an aperture of 92x138 mm. The electric harness is prefabricated and ready to be used

for the regulation’s power supply.

ČERPADLO / PUMP

KOTLOVÝ / OPERATING

384

576

1. Thermometer

2. Main switch

3. Control thermostat (for boiler)

4. Pump thermostat

5. Safety thermostat

6. Extraction ventilator switch (except for the

D15P type)

7. Fuse

8. Area for electronic regulation of the heating

system (92x138 mm)

Instruction manual - GB II.

www.atmos.cz GB-7

GB II.

3. Technical data

ATMOS boiler type D15P D20P D30P D45P

Boiler output kW 4,5-15 6,5-22 8,9-29,8 13,5-45

Heating surface m21,9 2 2,7 3,6

Fuel shaft volume dm370 70 105 140

Feeding hole dimensions mm 270x450 270x450 270x450 270x450

Speciﬁed chimney draught Pa 18 15 21 23

Max.operating water-pressure kPa 289 250 250 250

Boiler weight kg 259 305 370 430

Gas-outlet pipe diameter mm 152 152 152 152

Boiler height mm 1405 1405 1405 1405

Boiler width mm 606 606 606 606

Boiler depth mm 470 470 670 870

Electric parts ingress protection IP 20

Electric input - at start-up

- in operation W1120

120

1170

170

510

110

510

110

Boiler efﬁciency % 90,4 91,1 >90 >90

Boiler class 3

Waste gas temperature at nominal output °C 141 128 170 170

Waste gas combustion products ﬂow weight at

nominal output kg/s 0,012 0,016 0,025 0,035

Speciﬁed fuel Good quality pellets with 6 – 8 mm diameter and 15-18 MJ.kg-1 caloric

power.

Average fuel (pellets) consumption at nominal

output kg.h-1 3,7 5 8,6 11,8

Boiler water volume l 65 82 91 117

Hydraulic pressure drop mbar 0,22 0,22 0,23 0,24

Equalising tank minimum volume l 500 500 750 1000

Connecting voltage V/Hz 230/50

Speciﬁed min. temperature of water returning to boiler is 65°C when in operation.

Speciﬁed boiler operating temperature is 80-90°C.

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8-GB

Instruction manual - GB II.

GB II.

Boiler drawings key

Technical data

1. Boiler drum

2. Loading (cleaning) door

3. Ash-pan

4. Control panel

5. Control valve

6. Heatproof shaped piece – combustion area

bottom

7. Heatproof shaped piece – upper spherical

chamber

8. Frame screen

9. Extraction ventilator

10. Output regulator - Honeywell FR 124

11. Door ﬁlling - Sibral

12. Door sealing 18 x 18 mm

13. Lock

14. Heatproof shaped piece – rear face of the

spherical chamber

15. Ash-pan lock

16. Cooling loop

17. Burner aperture lid

18. Tube heat exchanger cleaning lid

19. Air-break valve (also serves as a brush with

D20P, D30P and D45P models)

20. Rear-duct cleaning lid

21. Thermometer

22. Main switch

23. Control (boiler) thermostat

24. Pump thermostat

25. Safety thermostat

26. Fuse

27. Extraction ventilator switch (except for the

D15P type)

28. Grill

K – the ﬂue-gas duct neck

L – the boiler water outlet

M – the boiler water inlet

N – ﬁlling valve pipe sleeve

P – sleeve for a sensor of the valve which reg

lates the cooling loop (TS 130, STS 20)

Dimen-

sions

D15P D20P D30P D45P

A1405 1405 1405 1405

B 470 470 670 870

C606 606 606 606

D 1040 848 848 848

E152 152 152 152

G211 211 211 211

H1163 1163 1163 1163

CH 202 202 202 202

J6/4” 6/4” 6/4” 2”

Instruction manual - GB II.

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GB II.

Drawings of boilers

Cut away views - type D15P

Cut away vies – types D20P, D30P, D45P

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10-GB

Instruction manual - GB II.

GB II.

Cut away view - type D15P Cut away view – type D45P

Boiler without an extraction ventilator Boiler with an extraction ventilator

Extraction ventilator schematics – boiler types D20P, D30P, D45P

CAUTION – The extraction ventilator is supplied disassembled. Place it over the rear ﬂue-

gas duct, tighten everything well, connect into a socket and test for its smooth operation.

1 - Motor

2 - Plate

3 - Rotating wheel (stainless steel)

4 - Nut with left-handed thread and washer

5 - Wing nut

6 - Bolt

7 - Large gasket (2pcs)

8 - Small gasket

Instruction manual - GB II.

www.atmos.cz GB-11

GB II.

4. Supplied boiler accessories

Steel brush with accessories 1pc

Poker 1pc

Filling-in valve 1pc

Operating and maintenance instructions manual 1pc

Draught regulator - Honeywell FR 124 1pc

Automatic ash removal from the boiler drum

Each pellet type boiler produced after 1.3. 2007 can be ﬁtted

with automatic ash removal from the boiler body into the ad-

ditional ash-pan, which will require emptying once in 14 to 45

days, depending on the quality of the pellets. For one minute,

this automatic device removes the ash from the chamber un-

der the burner by means of screw conveyor in regular interval

of one hour or according another setting in the ash removal

module. We can repeat this cycle in the boiler several times

by switching the main switch on and off. When the additional

ash-pan is completely full, the ash removal device will stand

off (a screw) and a sound signal will start. New start up should

be performed after cleaning the external ash-pan by means of

switching the main boiler switch on and off.

The automatic ash-removal system does not need any speciﬁc operating procedures.

Just make sure that the additional ash container /30/ is emptied regularly. The con-

tainer is attached to the boiler by means of two clips with safety catches /32/. These

clips must be fastened well during the boiler operation so that no inadvertent release of

the ash-removal device and consequent transfer of ash into the boiler room may occur.

This device must be installed in compliance with the supplied installation instructions.

When installing the device, we follow the

installation manual delivered with the device.

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