Atlas Copco RRC13 Series Feuille d'instructions

RRC13

Printed Matter No. 9836 9785 00 Chipping Hammer

2010-08-01 Product Instructions

RRC13 8425 0101 30

RRC13B 8425 0101 33

RRC13N 8425 0101 36

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and in-

structions may result in electric shock, fire and/

or serious injury.

Save all warnings and instructions for future

reference

2© Atlas Copco Industrial Technique AB - 9836978500

Table of Contents

EN Product Instructions.......................................................................... 3

FR Instructions sur le produit .............................................................. 14

DE Produktanweisungen...................................................................... 26

ES Instrucciones del producto ............................................................ 38

PT Instruções do produto .................................................................... 50

IT Istruzioni sul prodotto..................................................................... 62

NL Productinstructies ........................................................................... 74

DA Produktanvisninger......................................................................... 86

NO Produktanvisninger......................................................................... 97

FI Tuoteohjeet.................................................................................... 108

SV Produktanvisningar....................................................................... 119

RU Инструкции по изделию ............................................................ 130

PL Instrukcje produktu ....................................................................... 142

HU Termékutasítások ......................................................................... 154

RRC13 EN Safety and operating instructions

Safety and operating instructions

Safety instructions

Important information for safer use of percussive tools

This manual follows the EC Machines Directive (2006/42/EC) regarding opera-

tor's instructions and relevant parts of standards from CEN TC 255 "Hand-held

power driven non-electric tools - Safety" These instructions concern operation,

handling of machine, inserted tool and equipments as well as maintenance.

Neglect to follow these long established recommendations may cause serious

hazards.

Make sure that the operator has fully understood the following recommenda-

tions and has full access to them.

pay strict attention to following measures the operator has to take in order to

avoid risks of misuse or accident

Installation

Follow the instructions for air preparation given in the written instructions sup-

plied with the machine.

When lubrication is recommended - use recommended lubricants only.

Check hose size and air pressure.

Avoid the risk of whipping hose - regularly check hose, hose fittings and condi-

tion of clamps.

Check that the exhaust air is directed to avoid blowing dust or air from the work

piece onto the operator or other persons. Arrange for barriers if possible.

When necessary, use exhaust hose and arrange for dust collection.

Avoid accidents when using the machine

1 The chisel, die or punch may fall out or may be shot out of the

tool accidentally causing serious injury

To prevent injury from a flying chisel:

• always use a retainer

• inspect the retainer for wear or damage regularly

Safety and operating instructions EN RRC13

4© Atlas Copco Industrial Technique AB - 9836 978500 00

and:

• be aware that the chisel may break during operation due to fatigue

• never trigger the machine unless held against a work piece

• remove chisel, die or punch from machine when work is over

• before changing accessories, chisel or die - disconnect the machine from the

air supply

• release the start and stop device in case of interruption of energy supply

• when finishing a job, disconnect the machine from its air supply

2 Chips and sparks shall be prevented from striking an eye or

another worker

To prevent vision loss:

• always wear eye protection

• isolate work of this kind by using barriers between work stations

• do not use the machine for other purposes than it is intended for

3 Prevent body injury by using:

• gloves

• protective shoes

• helmet

• always wear eye protection

4 Explosive atmosphere must not be ignited

To prevent injury and property loss from fires:

• use other technique

• use accessories of non sparking material (e.g. needle attachment of Beryl-

lium copper for a needle scaler)

5 Electric chock may be fatal

• avoid chiselling into electric wiring hidden inside walls etc.

RRC13 EN Safety and operating instructions

Long term risks when using the machine

6 Always use ear protection

To prevent gradual loss of hearing due to exposure to high noise levels:

• wear ear protection

7 Vibration may be harmful to hands and arms

• use vibration dampened tools if available

• reduce the total time of exposure to vibrations, particularly if the operator

has to guide the chisel by hand

8 Dust generated during operation may be harmful

• use spot suction or a breathing apparatus

Proper use and maintenance

9 Do not perform idle blows with a hammer

• they will cause high internal stresses and shorten the life of the tool

• note the risk of shooting out the chisel, die or punch if the retainer is not in

order

10 Quick coupling

• if a quick coupling is used on a percussive tool, it shall be separated from

the tool by a whip hose (length 0.5 m)

11 Maintenance

Good service life and safe function is offered if the instructions for lubrication,

maintenance and overhaul supplied with the machine are followed.

Use genuine Atlas Copco replacement kits and parts only.

Safety and operating instructions EN RRC13

6© Atlas Copco Industrial Technique AB - 9836 978500 00

Warning

Make sure you are familiar with the operating instructions before you use this

machine.

This machine, its attachments and accessories must only be used for the pur-

pose for which they were designed:

• General chipping and scaling work, fettling of castings in foundries, hole

making and light demolition in construction and building industry (not for

nailing without proper attachments).

RRC 13N – for removing welding slag, rust and paint from steel structures.

For product liability and safety reasons any modification to the machine, its at-

tachments or accessories must be agreed in advance with an authorized techni-

cal representative of the manufacturer.

RRC 13B

• When operating the tool to blow the workpiece clean – direct tool exhaust

from operator and co-workers.

General information

EC DECLARATION OF CONFORMITY

We, Atlas Copco Industrial Technique AB, S-105 23 STOCKHOLM, SWE-

DEN declare that the product (with name, type and serial number, see front

page) is in conformity with the following Directive(s):

2006/42/EC

Harmonised standards applied:

ISO 11148-4

Technical file available from:

Quality Manager, Atlas Copco Industrial Technique, Stockholm, Sweden

Stockholm, 1 July 2013

Tobias Hahn, Managing Director

Signature of issuer

Installation

RRC 13

• Install chisel (h), see figure.

RRC13 EN Safety and operating instructions

RRC 13B

• Install chisel (h), see figure.

RRC 13N

• Install needle set (j; 68), see figure.

Always use complete sets of needles of the same length to ensure the full

working capacity of the machine is reached.

Air quality

• For optimum performance and maximum machine life we recommend the

use of compressed air with a maximum dew point of +10°C. We also rec-

ommend the installation of an Atlas Copco refrigeration-type air dryer.

• Use a separate air filter of type Atlas Copco FIL. This filter removes solid

particles larger than 15 microns and also removes more than 90 % of liquid

water. The filter must be installed as close as possible to the machine/equip-

ment and prior to any other air preparation unit such as REG or DIM (please

see Air Line Accessories in our main catalogue). Blow out the hose before

connecting.

Models which need air lubrication:

• The compressed air must contain a small quantity of oil.

We strongly recommend that you install an Atlas Copco oil-fog lubricator

(DIM). This should be set according to air consumption by the air line tool

according to the following formula:

Safety and operating instructions EN RRC13

8© Atlas Copco Industrial Technique AB - 9836 978500 00

L = Air consumption (litre/s).

(May be found in our sales literature).

D = Number of drops per min (1 drop = 15 mm3)

L* 0.2 = D

this applies to the use of long work cycle air line tools. A single point lubri-

cator type Atlas Copco Dosol can also be used for tools with short running

cycles.

Information about Dosol settings may be found under Air Line Accessories

in our main catalogue.

Lubrication-free models:

• In the case of lubrication-free tools it is up to the customer to decide on the

peripheral equipment to be used. However, it is no disadvantage if the com-

pressed air contains a small quantity of oil e.g. supplied from a fog lubrica-

tor (DIM) or Dosol system. This does not apply to turbine tools, which

should be kept oil free.

Compressed air connection

• The machine is designed for a working pressure of 6–7 bar = 600–700 kPa =

87–102 psi.

• Blow out the hose before connecting.

Installation proposal

Choosing the correct couplings, hose and clamps can be a troublesome digging

into details. To save your time and to ensure correct capacity of the airline in-

stallation, from the tapping point to the tool, we offer you an installation pro-

posal.

For more information please read, Atlas Copco Industrial Power Tools cata-

logue Ordering No. 9837 3000 01.

RRC13 EN Safety and operating instructions

Maintenance

Lubrication

The tool should be lubricated with about 10 drops of oil once per shift. The oil

can be dropped either into the air hose or straight through the adapter (16).

When the tool is in continuous service, installation of an Atlas Copco oil-fog lu-

bricator in the compressed air line is recommended.

Use lubricants of good quality. The oils listed in the lubrication table are exam-

ples of lubricants that can be recommended.

Grease guide

Brand Grease Air lubrication

BP Energrease LS-EP2 Energol E46

Esso Beacon EP2 Arox EP46

Q8 Rembrandt EP2 Chopin 46

Mobil Mobilegrease XHP 222 Almo Oil 525

Shell Alvania EP2 Torcula 32

Texaco Multifak EP2 Aries 32

Molycote BR2 Plus

Overhaul

If the tool is used every day, it should be overhauled and cleaned once every six

months.

The filter in the adapter (16) should be cleaned frequently to prevent choking

with resultant decrease in capacity.

Useful information

You can find information concerning our products, accessories, spare parts and

published matters on our website.

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic

guidelines and see if you can identify areas for improvement in posture, compo-

nent placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools

should be located to avoid static load.

• Use workstation equipment such as tables and chairs appropriate for the

work task.

• Avoid work positions above shoulder level or with static holding during as-

sembly operations.

Safety and operating instructions EN RRC13

10 © Atlas Copco Industrial Technique AB - 9836 978500 00

• When working above shoulder level, reduce the load on the static mus-

cles by reducing the weight of the tool, using for example torque arms,

hose reels or weight balancers. You can also reduce the load on the static

muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requir-

ing a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes

and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to ex-

cessive levels of vibration.

• Minimize exposure to reaction forces.

• When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not

guided properly. Make sure to use the correct flanges for cut-off wheels

and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you

use support handles if the stall torque is too high. The safety standard

ISO11148 part 3 recommends using something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The abil-

ity to bear reaction forces depends on the operator’s strength and pos-

ture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

Country of origin

Please refer to the information on the product label.

Spare parts

Parts without ordering number are not delivered separately for technical rea-

sons.

The use of other than genuine Atlas Copco replacement parts may result in de-

creased tool performance and increased maintenance and may, at the company

option, invalidate all warranties.

Warranty

Contact the Atlas Copco sales representative within your area to claim a prod-

uct. Warranty will only be approved if the product has been installed, operated

and overhauled according to the Operating Instructions.

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