Atlas Copco P2550 Feuille d'instructions

P2550

Printed Matter No. 9839 0711 01 Scaler

Valid from Serial No. -

2017-03-31 Product Instructions

P2550 8425010350

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and

instructions may result in electric shock, fire

and/or serious injury.

Save all warnings and instructions for

future reference

2© Atlas Copco Industrial Technique AB - 9839 0711 01

Table of Contents

Product information..................................................................... 3

General information................................................................. 3

Safety signal words........................................................ 3

Warranty ........................................................................ 3

ServAid .......................................................................... 4

Website .......................................................................... 4

Safety Data Sheets MSDS/SDS .................................... 4

Country of origin............................................................. 4

Dimensional drawings.................................................... 4

Service overview ..................................................................... 4

Service recommendations ............................................. 4

Installation .................................................................................... 6

Installation requirements ......................................................... 6

Air quality ....................................................................... 6

Air lubrication guide ....................................................... 6

Compressed air connection ........................................... 6

Installation instructions............................................................ 6

Installation of vibrating tools........................................... 6

Operation ...................................................................................... 7

Ergonomic guidelines.............................................................. 7

Service .......................................................................................... 8

Maintenance instructions......................................................... 8

Overhaul and lubrication ................................................ 8

Lubrication instructions............................................................ 8

Rust protection and cleaning ......................................... 8

Lubricating guide............................................................ 8

Recycling .................................................................................... 10

Recycling instruction ............................................................. 10

P2550 EN Product information

Product information

General information

WARNING Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating

the tool. Failure to follow all the instructions may result in electric shock,

fire, property damage and/or severe bodily injury.

►Read all safety Information delivered together with the different parts of

the system.

►Read all product Instructions for installation, operation and maintenance

of the different parts of the system.

►Read all locally legislated safety regulations with regard to the system

and parts thereof.

►Save all safety information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the follow-

ing meanings:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if

not avoided, could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to personal injury.

Warranty

• Product warranty will expire 12 months after the product is first taken into

use, but will in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

• Normal wear and tear is that which requires a part change or other ad-

justment/overhaul during standard tools maintenance typical for that pe-

riod (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of

the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or per-

formed by parties other than Atlas Copco or their Certified Service Partners

during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to

the recommended maintenance schedules and follow the correct instruc-

tions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certi-

fied Service Partners.

Atlas Copco offers extended warranty and state of the art preventive mainte-

nance through its ToolCover contracts. For further information contact your lo-

cal Service representative.

Product information EN P2550

4© Atlas Copco Industrial Technique AB - 9839 0711 01

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

ServAid

ServAid is a portal that contains the most up-to-date product information such

as:

- Safety Information

- Installation, Operation and Service Instructions

- Exploded views

It is also possible to order spare parts, service tools and accessories for the

product of your choice directly from ServAid. It is continuously updated with

information about new and redesigned products.

If translations exist, you can view content in the language of your choice. Ser-

vAid offers advanced search functionality of our entire product range and can

also be used to display information about obsolete products.

ServAid is available on DVD and on the website:

https://servaid.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail

us at:

[email protected]

Website

You can find information concerning our products, accessories, spare parts and

published matters on our website.

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website:

www.atlascopco.com

Choose Products - Safety Data Sheets, and follow the instructions on the

page.

Country of origin

Please refer to the information on the product label.

Dimensional drawings

For information about the dimensions of a product, see the Dimensional draw-

ings archive:

http://webbox.atlascopco.com/webbox/dimdrw

Service overview

Service recommendations

Preventive maintenance is recommended at regular intervals. See the detailed

information on preventive maintenance. If the product is not working properly,

take it out of service and inspect it.

P2550 EN Product information

If no detailed information about preventive maintenance is included, follow

these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Installation EN P2550

6© Atlas Copco Industrial Technique AB - 9839 0711 01

Installation

Installation requirements

Air quality

• For optimum performance and maximum product life we recommend the

use of compressed air with a maximum dew point of +10°C (50°F). We also

recommend to install an Atlas Copco refrigeration type air dryer.

• Use a separate air filter which removes solid particles larger than 30 mi-

crons and more than 90% of liquid water. Install the filter as close as possi-

ble to the product and prior to any other air preparation units to avoid pres-

sure drop.

Make sure that the hose and couplings are clean and free from dust before

connecting to the tool.

Both lubricated and lubrication free products will benefit from a small

quantity of oil supplied from a lubricator.

Air lubrication guide

Brand Air lubrication

Atlas Copco Optimizer (1 liter) 9090 0000 04

Q8 Chopin 46

Shell Shell Air Tool Oil S2 A 320

Compressed air connection

WARNING Compressed air can cause serious injury

►Always shut off the air supply, drain hose of air pressure and disconnect

the tool from air supply; when not in use, before making any adjustments

to the product - for example changing accessories, or when making re-

pairs.

WARNING Whipping hoses can cause serious injury

►Always make sure that there are no damaged or loose hoses or fittings.

WARNING Compressed Air

High air pressure can cause severe damage and injury.

►Do not exceed maximum air pressure.

For correct air pressure and hose size, see section Technical data.

Make sure that the hose and couplings are clean and free from dust before

connecting to the tool.

Installation instructions

Installation of vibrating tools

It is recommended that a minimum length of 300 mm (12") of flexible hose for

compressed air is inserted between a vibrating tool and the quick-action cou-

pling.

P2550 EN Operation

Operation

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic

guidelines and see if you can identify areas for improvement in posture, compo-

nent placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools

should be located to avoid static load.

• Use workstation equipment such as tables and chairs appropriate for the

work task.

• Avoid work positions above shoulder level or with static holding during as-

sembly operations.

• When working above shoulder level, reduce the load on the static mus-

cles by reducing the weight of the tool, using for example torque arms,

hose reels or weight balancers. You can also reduce the load on the static

muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requir-

ing a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes

and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to ex-

cessive levels of vibration.

• Minimize exposure to reaction forces.

• When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not

guided properly. Make sure to use the correct flanges for cut-off wheels

and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you

use support handles if the stall torque is too high. The safety standard

ISO11148 part 3 recommends using something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The abil-

ity to bear reaction forces depends on the operator’s strength and pos-

ture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

Service EN P2550

8© Atlas Copco Industrial Technique AB - 9839 0711 01

Service

Maintenance instructions

Overhaul and lubrication

If the tool is normally used as a heavy-duty tool it should be dismantled, over-

hauled and cleaned after 120 hours in operation. If the tool is not operating cor-

rectly, it should be taken out of service for inspection. Use lubricants of good

quality. The air motor oils and greases mentioned in the grease guide are exam-

ples of lubricants which are recommended.

At the overhaul, do the following:

• Inspect all disassembled parts for wear.

• Replace the cylinder ball and all the o-rings.

• Clean the dismantled parts with highly refined paraffin.

• Lubricate sliding parts before assembly.

NOTICE Risk of Cylinder Ball Damage

A metallic cylinder ball will damage the cylinder valve seat and piston valve

pin.

►Do not replace the plastic cylinder ball with a metallic version.

Lubrication instructions

Rust protection and cleaning

Water in the compressed air can cause rust. To prevent rust we strongly recom-

mend to install an air dryer.

Water and particles can cause sticking of vanes and valves. This can be pre-

vented by installing an air filter close to the product to avoid pressure drop.

Before longer standstills always protect your tool by adding a few drops of oil

into the air inlet. Run the tool for 5–10 seconds and absorb any access oil at the

air outlet in a cloth.

NOTICE Do not try to clear the air path using sharp tools.

The air inlet is equipped with a strainer. If this is punctured, foreign objects

may harm the valves, resulting in overspeed.

Lubricating guide

Use lubricants of good quality. The oils and greases listed in the lubrication ta-

ble are examples of lubricants that can be recommended.

Brand

General purpose

Bearings

BP Energrease LS-EP2

Castrol Spheerol EP L2

Esso Beacon EP2

Q8 Rembrandt EP2

Mobil Mobilegrease XHP 222

Shell Alvania EP2

Texaco Multifak EP2

P2550 EN Service

Brand

General purpose

Bearings

Molycote BR2 Plus

Recycling EN P2550

10 © Atlas Copco Industrial Technique AB - 9839 0711 01

Recycling

Recycling instruction

When a product has served its purpose it has to be recycled properly. Dismantle

the product and recycle the components in accordance with local legislation.

Batteries shall be taken care of by your national battery recovery organization.

Ce manuel convient aux modèles suivants

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