Atlantic Boilers COMPACTE Manuel utilisateur

COMPACTE

Electric Boilers

TECHNICAL MANUAL

PO Box 11 Ashton Under Lyne OL6 7TR

+44. (0) 161 621 5960 Fax +44. (0) 161 621 5966

info@atlantic2000.co.uk

www.atlanticboilers.com

CONTENTS

DESCRIPTION………

….

………………………………...……………………………………1

SCHEMATIC………………………………………………………………………………

….

…3

COMMAND ELECTRIC DIAGRAM………………

…..

……………….……………………5

POWER ELECTRIC DIAGRAM…………………….……………………………….………8

STARTING THE BOILER……

………………………………………

……..……………………………..9

INSTALLATION……………………………………………………………………………….10

SERVICING…………………………………………………………………………………….11

THE COMMISSIONING OF THE COMPACTE……………………………………………27

THE GUARANTEE ON THE COMPACTE………………………………………………….32

PO Box 11 Ashton Under Lyne OL6 7TR

+44. (0) 161 621 5960 Fax +44. (0) 161 621 5966

info@atlantic2000.co.uk

www.atlanticboilers.com

DESCRIPTION

The “Compacte” electric boilers have been designed for any heating system (maximum

working pressure 4 Bars)

• Electric boilers from 36 to 72 kW, with integrated internal electrical wiring, for

closed heating system without antifreeze, with clean and neutral water.

• Main body: Steel FE 360 B

• Volume: 70litres

• Weight: 120kg

• Maximum flow temperature: 99ºC

• Safety Thermostat (100ºC)

• 50 mm rockwool insulation

• Flow/Return connections sizes: 50

Minimum flow: 3.5m³ / H

Maximum flow: 10m³ / H

Resistance through the boiler: 0.4m / ce or 4 kPA

1. Control Panel

2. Ventilation

3. Flow

4. Boiler sensors pocket

5. Immersion Heaters

6. Insulation

7. Return

8. Power (Main)

9. Electrical components

10. On/Off main switch

SCHEMATIC

1) Conventional Pipework

2) Weather compensated Pipework

3) Weather compensated pipework

Radiators or

under

floor heating

4) Heating and hot water pipework

NB: Boiler pump flow should be 5% superior to the sum of heating and DHW primary

pump

expansion

vessel

pressure &

temperature relief

valve

3 port valve

auto air

vent

pump

non return

valve

Fill loop

pressure relief

valve

isolating ball valve

Radiators

COMMAND ELECTRIC DIAGRAM

415 Volts

3Phases supply

415/240

Controller

Sensor

Step 2

Step 1

Lockout

Power

Green

Yellow

Red

Limit Stat

Flow Switch

Pump Overload

Enable

Lockout

S1: Power Switch

S2: Controller Switch

Earth : Green/Yellow 4mm²

Wires 0 to 6 : Red 1mm²

Wire 9 : Black 1mm²

Other wires : Brown 1mm²

POWER ELECTRIC DIAGRAM

Fuses:

F1-F2-F3: Industrial cylinder cartridge (8,5 * 31,5)

•

• F1: 1A type AM F2: 1A type AM F3: 1A type gG

F6-F7: Industrial cylinder cartridge (22 * 58)

36 kW

48 kW

60 W

72 kW

50 A 50 A 63 A 63 A

KM1

24 kW 24 kW 36 kW 36 kW

25 A 50 A 50 A 63 A

KM2

12 kW 24 kW 24 kW 36 kW

415V. 3 ph

Stage 1

Stage 2

STARTING THE BOILER

• Check that the system is filled with water

• Purge the system

• An automatic air vent is required on the flow from the boiler

• Power the boiler

• Switch the boiler on

• Set the two regulation stages

•

If the boiler is powered without any water, it will cause the immersion heaters or

sensors to fail (no warranty)

Controls

Factory settings (stage 1: 80ºC, stage 2: 75ºC)

Adjustment

Nota:

+ Set 1 = Stage 1 Set 2 = Stage 2

+ Set 1 must always be > Set 2

+ Minimum setting temperature +20ºC

+ Maximum settings temperature +90ºC

+ Starting point stage 1: 3ºC under the setting temperature, with 3

minutes confirmation time

+ Starting point stage 2: 2ºC under the setting temperature, with 3

minutes confirmation time

+ Each stage to be stopped when the settings temperature has been

reached

1. Display

2. Stage selector (adjustment & control)

3. Settings +

4. Settings –

5. Operation light

6. Control stage light on

7. Alarm light

First Start: 3 minutes confirmation

A. Press the (2) key SET1 for 5 seconds, the (6) light shine

B. Adjust the settings with (3) and (4) keys

C. Validate by pressing the (2) key set1, the indicator (1) is flashing the new

stage 1 setting is stored, the (6) light switched off (after a few seconds the

real temperature is shown on the display)

D. Press the (2) key SET 2, for the second stage for 5 seconds: the (6) light

shine

E. Adjust the settings with (3) and (4) keys

F. Validate by pressing the (2) key SET 2, the (1) indicator is flashing, the

new stage 2 setting is stored, the (6) light switched off (after a few

seconds the real temperature is shown on the display)

Alarm Signal

Alarm light (7) on the (1) display shows:

• “000” Sensor default

• “HA” High temperature limit stat alarm

• “LA” Low temperature limit stat alarm

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