ATECH CRATER-06 A700 Manuel utilisateur
CONTENTS
1. GENERAL INFORMATION
1. Introduction
2. Supplier Info
2. MACHINE’S DESCRIPTION AND PURPOSE OF USE
1. Machine’s Description
2. Technical Features
3. Cutting Diagram
4. Overall Dimensions
5. Electric And Pneumatic Control Board
6. Part List and Technical Drawings
7. Pneumatic Circuit Scheme
8. Electric Power Scheme
9. Electric Circuit Scheme
3. SAFETY
1. Safety Information
2. Accident Prevention
3. General Safety Information
4. Safety Symbols And Meanings
4. TRANSPORT OF THE MACHINE
5. INSTALLATION OF THE MACHINE
1. Preparation
2. Instructions About Safe Connection Of The Machine To The Power Source
3. Air Pressure Setting
6. MACHINE SAFETY DATA
7. OPERATION
1. Miter Cuts
8. SAFE INSTALLATION OF THE SAW BLADE
9. SAFETY INSTALLATION OF THE BELT
10.MAINTENANCE
1. Routine Controls, Maintenance And Work Starting
2. Method Of Hydraucheck Air Reception And Oil Complementation
1
1. Method Of Hydraucheck Air Reception
2. Oil Completion Method
3. Spray Mist System Maintenance
4. Work Day End Care
11. TROUBLESHOOTING GUIDE
12. COMPONENTS
1. Electric Components
2. Hydraulic-Pneumatic Components
2
1. GENERAL INFORMATION
1.1. Introduction
The user’s manual given by the manufacturer contains information about the machine parts. Each machine
operator should read these instructions carefully, and the machine should be operated after fully understanding
them.
Safe and efficient use of the machine for long term depends on understanding and following the
instructions contained in this manual. The technical drawings and details contained in this manual constitute a
guide for the operator.
1.2. Supplier Info
ATECH MACHINE, INC.
8539 Ziggy Lane
Gaithersburg, MD 20877
Ph.: 240-505-1967
ATechMachinery.com
info@ATechMachinery.com
*In case of any technical problem please contact your nearest ATECH dealer or ATECH head office
through the above mentioned phone, fax or e-mail address.
*Technical labels with the model description of the machine are fixed onto the front side of each machine.
*The machine serial number, engine values, air pressure, air consumption and production date are printed
on the technical label.
2. MACHINE’S DESCRIPTION AND TECHNICAL FEATURES
2.1. Machine’s Description
PVC, Aluminum and wooden profiles are cutting machines with circular saw cutting in series at the desired
angles. The operator adjusts the cutting progress (manually from the cutting speed setting (see. Figure 1)) of the
saw according to the type and size of the material.
➢The machine is designed according to the CE regulations.
➢15ᵒ- 22,5ᵒ- 30ᵒ- 45ᵒ- 90ᵒthe angles with spring set, free cutting can be done at other intermediate
degrees.
➢It is possible to adjust the cutting speed progress precisely according to the material type.
➢During the cutting process, if the upper casing cover is opened, the saw don't cutting at the in terms of
safety and returns to the starting position.
➢After cutting is completed, the saw from the last point automatically returns to the starting point.
Please mention the below mentioned data in all your correspondence regarding the machine with the
manufacturer and/or your ATECH dealer.
•Machine model
STANDARD ACCESSORIES
•Ø700 / Ø760 mm Saw Blade
•Air gun
•2 Vertical Pneumatic Clamp Pistons
•1 Horizontal Pneumatic Clamp Piston
•Pneumatic Spray Mist Lubrication System
•Automatic opening of Top Guard
OPTIONAL ACCESSORIES
•Conveyor
•1 Qty. Horizontal Pneumatic Cylinder
•Chip Collector Manifold
3
•Machine’s serial number
•Voltage and frequency
•Name of dealer where machine was purchased
•Date of purchase
•Description of the machine fault
•Average daily operation period
!
Figure 1 : Hydro-Pneumatic Cylinder Saw Blade Rising Speed Adjustment
2.2. Technical Features
2.3. Cutting Diagram
4 KW / 5.5 HP
D=700 / 760
mm
d=38 mm
2000 rpm
6-8 Bar
150 lt/min
134 x 152 x 170 cm
(53”x60”x67”)
660 kg
(1,452
lbs)
4
2.4. Overall Dimensions
2.5. Electric And Pneumatic Control Board
There is an electrical panel at the top, the energy must be turned off by the authorized electrician and should
be checked with the diagram on the cover in case of a problem.
In the lower part there is a pneumatic panel.
There is an irrigation canister behind the chassis. It must be opened by authorized personnel and filled with
suitable oil. The oil to be used must be water thick, the system is not suitable for throwing thick oil.
The panel door must be closed and locked during operation. In the service work carried out for maintenance
and possible defects;
CLOSE ELECTRICAL AND PNEUMATIC POWER RESOURCES.
If the air pressure falls below 4 bars, the movement of the saw and the movement of the pneumatic
vice can not be achieved.
2.6. Part List and Technical Drawings
5
No
Şekil / Figure
Adı / Name
Adet /
QTY
Parça Kodu / Code
1
Ø700 / Ø760 Saw
1
CRA70/76-02-0001
2
4 kW Motor
1
CRA70/76-04-0002
3
Motor Connection
Block
1
CRA70/76-02-0003
4
Belt Pulley
Protection Part
1
CRA70/76-02-0004
5
Motor Tensioner
Sheet Metal
1
CRA70/76-02-0005
6
Motor Tensioner Bolt
Print Washer
1
CRA70/76-02-0006
7
Motor Tensioner Part
1
CRA70/76-02-0007
8
Belt
1
CRA70/76-02-0008
9
Saw Shaft
1
CRA70/76-02-0009
6
10
Motor Pulley
1
CRA70/76-02-0010
11
Motor Pulley Washer
1
CRA70/76-02-0011
12
Coupling
1
CRA70/76-02-0012
13
Washer (38-40mm)
1
CRA70/76-02-0013
14
Saw Flange
1
CRA70/76-02-0014
15
Saw Washer
1
CRA70/76-02-0015
16
Saw Shaft Nut
1
CRA70/76-02-0016
17
Saw Shaft Pipe
1
CRA70/76-02-0017
18
6207 ZZ Bearing
3
CRA70/76-02-0018
19
Bearing Cover
2
CRA70/76-02-0019
20
Hydraucheck
1
CRA70/76-03-0020
7
21
Pneumatic Cylinder
1
CRA70/76-03-0021
22
Top Cover Lifting
Cylinder
2
CRA70/76-03-0022
23
Saw Casing Cover
1
CRA70/76-01-0023
24
Moving Front Miter
2
CRA70/76-02-0024
25
Vertical Clamping
Pneumatic Cylinder
2
CRA70/76-03-0025
26
Horizontal Clamping
Pneumatic Cylinder
2
CRA70/76-03-0026
27
Standard Degree
Plate Tightening
Mechanism
1
CRA70/76-02-0027
28
Manual Conveyor
1
CRA70/76-01-0028
29
Chip Absorption
Manifold
1
CRA70/76-01-0029
8
2.7. Pneumatic Circuit Scheme
2.8. Electric Power Scheme
!
2.9. Electric Circuit Scheme
9
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