ASM posiwire Manuel utilisateur
Cable Extension Position Sensors EN
Installation and operation manual
posiwire®
Please read carefully before installation and operation!
posiwire®
Cable Extension Position Sensors
2
Version 4.1.0
www.asm-sensor.com
ASM Automation Sensorik Messtechnik GmbH 2018 -
All rights reserved.
Am Bleichbach 18 - 24
85452 Moosinning
Germany
www.asm-sensor.c om
www.asmsensors .com
=== Ende der List e für Textmar ke copyright ===
posiwire®
Cable Extension Position Sensors
Version 4.1.0
www.asm-sensor.com
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1Safety instructions ........................................................................................................ 4
1.1 Signal words and symbols ............................................................................................................. 4
1.2 General safety instructions ............................................................................................................. 5
1.3 Intended use................................................................................................................................... 6
1.4 Unintended use .............................................................................................................................. 6
2Transport and storage................................................................................................... 7
3Installation and initial operation ................................................................................... 7
3.1 Delivery / shipment ......................................................................................................................... 7
3.2 Mechanical installation ................................................................................................................... 9
3.3 Electrical connection .................................................................................................................... 16
3.4Operating temperature ................................................................................................................. 20
4Maintenance and disposal .......................................................................................... 21
4.1 Maintenance and repair ............................................................................................................... 21
4.2Disposal ........................................................................................................................................ 21
5Output specification .................................................................................................... 22
5.1 Measurement signal and range.................................................................................................... 22
5.2 Precision potentiometer ............................................................................................................... 23
5.3 Optical incremental output ........................................................................................................... 35
5.4 Optical absolute encoder ............................................................................................................. 45
5.5 Magnetic encoder ......................................................................................................................... 50
5.6 Output information ........................................................................................................................ 76
6EU Declaration of Conformity ..................................................................................... 83
posiwire®
Cable Extension Position Sensors
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Version 4.1.0
www.asm-sensor.com
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1 Safety instructions
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1.1 Signal words and symbols
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WARNING, Risk of Injury:
Indicates a potentially hazardous situation, which, if not avoided, could result in serious
injury or property damage.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in serious personal injury or death if not properly
avoided.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in moderate personal injury or death if not properly
avoided.
WARNING, Risk of Personal Injury:
Indicates a situation that can result in minor personal injury if not properly avoided.
WARNING, Risk of Property Damage:
Indicates a situation that can result in minor to major property damage if not properly
avoided.
Product liability
• Disregarding the following instructions may result in malfunction, damage to property and personal
injury and releases the manufacturer from product liability.
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posiwire®
Cable Extension Position Sensors
Version 4.1.0
www.asm-sensor.com
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1.2 General safety instructions
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Risk of crushing and cutting injury due to pre-tensioned spring being released
from housing when opened!
• Do not open the sensor.
Risk of cutting injury due to uncontrolled retraction of the cable
• Do not damage the measuring cable!
• Do not let the measuring cable and the cable fixing spring back uncontrolled!
• Do not exceed the maximum cable extension range!
• Do not bend the measuring cable!
• Do not let the measuring cable be dragged on objects!
Mechanical damage or destruction of the sensor
• Avoid impact and shock to the sensor.
• Do not allow the measuring cable to spring back uncontrolled.
• Do not pull out the measuring cable beyond the range of the sensor.
Malfunction due to the accumulation of dirt on the measuring cable
• Do not oil or lubricate the measuring cable.
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posiwire®
Cable Extension Position Sensors
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Version 4.1.0
www.asm-sensor.com
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1.3 Intended use
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posiwire® Cable Extension Position Sensors are used for linear position measurement of linear guided
objects by extending the measuring cable. The ranges for the measuring length as well as the information on
environmental compatibility and connection data given in the data sheet must be observed. The sensor is
used as intended if it is operated within its specified technical data and ambient conditions.
The installation and operating instructions supplied with the unit must be observed and all maintenance and
service work must be carried out. The data sheet of the respective sensor is part of this instruction manual. If
yet not available, it may be requested by stating the respective model number.
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1.4 Unintended use
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Unintended use is if the sensor is operated outside of its specified technical data and ambient conditions.
The sensor must not be improperly mounted, operated or serviced. In addition, operation of the sensor in
faulty condition is prohibited.
Check whether the protection class of the sensor is suitable for the application.
Danger of personal injury and danger of property damage
• The danger of personal injury and danger of property damage due to a
malfunction of the sensor in machines or systems must be excluded by
additional safety measures.
• In safety-relevant applications, additional facilities shall be provided for
maintaining safety and preventing damage.
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Cable Extension Position Sensors
Version 4.1.0
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2 Transport and storage
Risk of damage to the measuring cable or cable fixing
• Do not lift the sensor by the cable or cable attachment
Observe storage and transport temperatures according to the operating temperature (see data sheet)
Max. rel. humidity 60%, condensation must be excluded
The device must be secured against slipping and tipping during transport.
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3 Installation and initial operation
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3.1 Delivery / shipment
Unpacking
Do not unpack sensor by pulling cable or cable clip.
Shipment damages
Check sensor immediately for shipping damage. In case of any damage, please contact your supplier.
Removing kink protection / Shipment protection
The kink protection prevents the cable fixing from buckling and damaging the cable. Remove in the direction
of the cable.
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Cable Extension Position Sensors
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Version 4.1.0
www.asm-sensor.com
Transport protection (for some sensor models) prevents the measuring cable from being extracted before
mounting the sensor. Only remove immediately before mounting:
1. cut the crimped, short wire end directly at the sensor housing
2. pull the wire out of the case at the loop
For further transport, use the original packaging (if available) to avoid transport damage.
Shipment content
• Sensor
• Installation and operation manual
(connector not included in scope of delivery)
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Mating connectors
Delivery does not include female connectors for electrical connection.
They are available under the following order code:
90° female 8-pin connector DIN CONN-DIN-8F-W
Female 8-pin connector M12 CONN-M12-8F-G
90° female 12-pin connector DIN CONN-DIN-12F-W
Female 12-pin connector CONN-CONIN-12F-G
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posiwire®
Cable Extension Position Sensors
Version 4.1.0
www.asm-sensor.com
9
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3.2 Mechanical installation
Risk of injury from touching the moving measuring cable or moving parts
during operation
• Operate the sensor only with a suitable protective device (e.g. cable cover) to
prevent injury!
Choice of installation position
• Select a protected installation position for the measuring cable.
This prevents damage of the measuring cable.
• Preferably mount the sensor with the cable outlet pointing downwards.
This prevents liquids from entering through the cable outlet.
• Screw the sensor onto a flat surface or provide a three-point mounting.
This avoids distortion and damage to the sensor.
• In harsh environments provide protection for the measuring cable.
Cable travel should only be axial to the cable outlet - no misalignment is
allowed
• Cable misalignment shortens service life of sensor and causes error in
measurement. Warranty will not be granted for damage caused by misalignment.
Sensor with
horizontal extension
Sensor with vertical
extension
• If the measuring cable cannot be extended in the axial direction of the cable
outlet opening due to the measuring task, the SR2 cable pulley must be used.
• For special applications, extension cables with cable clips attached on both ends
are available.
posiwire®
Cable Extension Position Sensors
10
Version 4.1.0
www.asm-sensor.com
Fixing the sensor
Depending upon the sensor model, holes in the base plate, threads, mounting brackets or T-slots in the
sensor housing enable attachment of the sensor. Required dimensions are listed in the data sheet.
Mount the sensor on flat surface.
Use flat washers and/or screw protection if necessary.
The torques of the fixing screws depend on the material used (see p. 12).
Cable attachment device
The cable clip can be fastened as follows:
• M4 cable connection in cable outlet direction
The mounting of the M4 connection
is made with a through hole and a
M4 nut.
Do not rotate the M4 connection
during assembly, otherwise the
measuring cable will be twisted!
• Cable clip with Allen screw M5: standard fixing.
• Cable clip with attachment head (accessory GK1: metal, GK2: plastic): fast cable attachment, easy to
remove
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