Asco Series 300 Guide d'installation

Series 300

2000 - 4000 Amp Pad Mount

Quick Connect Input and Output Power Panels

Florham Park, NJ 07932-1591 www.ascopower.com

DANGER is used in this manual to warn of a hazard

situation which, if not avoided, will result in death or

serious injury.

WARNING is used in this manual to warn of a

hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION is used in this manual to warn of a

hazardous situation which, if not avoided, could

result in minor or moderate injury.

Important:

This manual contains information critical to the proper

installation

and operation of the ASCO Series 300

Quick Connect Power Panels.

Be certain to read and

understand all instructions prior to installation

and

operation.

The ASCO Series 300 Quick Connect Power Panel

must be installed in

conjunction with a transfer switch.

ASCO Series 300 Quick Connect Input Power panels

are listed to UL1008. ASCO Series 300 Quick

Connect Output Panels are listed to UL 891 for

Switchboards.

Limited Warranty

When this ASCO Series 300 Quick Connect Power Panel

is installed and operated

according to the manual’s

instructions ASCO Power Technologies will repair or

replace any of its mechanical or electrical parts if they are

found

be defective in material or workmanship within two

year of the

purchase date.

Maintenance

The ASCO Series 300 Quick Connect Power Panels will

require periodic

maintenance. ASCO Power Technologies

recommends annual inspections to keep

the panel in safe

operating condition. ASCO Power Technologies

recommends that

the Pre-Operation and Maintenance

Checklist under Appendix A

serve as a basis for annual

inspection.

Technical Support

ASCO Power Services are available to assist in resolving

issues by calling 1-800-800 2726 (ASCO) or emailing

powerwarranty@ascopower.com. For any other

information, please refer to ascopower.com

381333-476

ASCO Series 300 Quick Connect Power Panel

2www.ascopower.com 381333-476

Table of Contents

Page(s) Section

1 Limited Warranty

1 Maintenance

1 Technical Support

3 Prior to Installation

3 Shipment: Unpacking and Inspection

4 Initial Installation (for Input and Output Panels)

5 Installation – Input Panels

6-8 Set-up

9 Installation – Output Panels

9-11 Set-up

11 Appendix A:

Pre-Operation and Maintenance Checklist

12 Index

ASCO Series 300 Quick Connect Power Panel

381333-476 www.ascopower.com

Prior to Installation: Site Preparation

Prepare installation site according to local codes.

The ASCO Series 300 Quick Connect Power Panels are to be

set on an exterior pad

and secured to a building or secured

to a pad using 3/8“ fasteners

(See Figure 1).

The surface where the ASCO Series 300 Quick Connect

Power Panel is to be

secured must be capable of supporting

the weight of the cabinet as

well as the cable attached to it.

The following should be taken into consideration when

locating the

ASCO Series 300 Quick Connect Power Panel:

–

The ASCO Series 300 Quick Connect Power Panel is

designed for exterior

operation ONLY

–

Identify and meet local codes and local Authority

Having

Jurisdiction (AHJ)

–

Toprevent carbon monoxidepoisoning from improperly

ventilated

generator emissions, the Power Panelmust be

mounted

outdoors only. The mounting location is to be

carefully selected to

allow convenient connection to a

generator, and located a suitable

distance away from any

building openings or HVAC inlets.

–

Proper clearance must be allowed in front of the ASCO

Series 300 Quick Connect Power Panel to allow for

opening of access doors and

attachment of externally

connected cables. This distance should be

no less than

six (6) feet from the face of the panel.

–

While lockprotectionis provided, access by unauthorized

personnel and vandals should be taken into consideration

when

locating this device.

S h i p m e n t : U n p a c k i n g and Inspection

Be careful in the use of sharp object when cutting

packaging

as damage to the outer enclosure

may result.

Perform a visual inspection to ensure the door and all hasps

are in

functioning condition and that the panel integrity is

intact

Figure 1

Bottom View

Secure with 3/8” fasteners

ASCO Series 300 Quick Connect Power Panel

4www.ascopower.com 381333-476

Initial Installation

ASCO Series 300 Quick Connect Power Panels are front

heavy

(See Figure 2).

Care must be taken to secure the

device when it is lifted and

moved.

– Please note that the 2000 Amp versions weigh

approximately

20 pounds and the 2400-4000 Amp

versions range from

317-360 pounds for aluminum

enclosures. Stainless steel enclosures are approximately

200 pounds heavier at their respective amperage levels.

The installation of the ASCO Series 300 Quick

Connect Power Panel should

be carried out by

qualified personnel in accordance with

local

electrical codes.

The ASCO Series 300 Quick Connect Power Panel

must be installed in

conjunction with a transfer

switch.

The transfer switch shall not have a rating greater

than the

ASCO Series 300 Quick Connect Power

Panel.

Figure 2

Step 1: Fasten the ASCO Series 300 Quick

Connect Power Panel to secure base

Base must be level and plumb to allow for proper

drainage

from ASCO Series 300 Quick Connect Power

Panel weep holes

Fastening onto an external wall using 3/8” fasteners

must be

completed prior to proceeding with any

terminations (See Figure 1

for hole spacing)

Step 2: Installing the Conduit

Conduit to enter through the bottom,rearand sides o f the

unit.

(See

Figure 3)

To maintain TYPE 3R Rating compliance for the

enclosure, proper sealing procedures must be

followed. This

is to include, but not limited to, the use of

proper gaskets.

Remove rear and side panels to expose termination

chamber

Conduit to be sized according to cabling rating

It is recommended that a knockout punch be used to cut

hole for

conduit.

Place the punch on the panel that was removed from the

enclosure and draw the

punch through to the die on the

outside.

Figure 3

ASCO Series 300 Quick Connect Power Panel

381333-476 www.ascopower.com

Installation -Input Panels

This section is for Installation of Input Panels.

For Installation of Output Panels proceed to

Page 9.

Step 3: Wiring the Lug Terminals

Ensure circuit breakers are OFF and the transfer switch is

locked

out from utility power prior to connection.

Failure to install transfer switch will create the potential for

the

generator to energize utility lines and endanger utility

personnel.

Conversely, utility lines may energize the ASCO

Series 300 Quick Connect Power

Panel

and endanger

generator personnel.

The ASCO Series 300 Quick Connect Power Panel

is for use only for

connection of a generator to the

source terminals of a

transfer switch, such that the

inlets are only energized from

the generator.

Pull the cables for the transfer switch to the ASCO

Series 300 Quick Connect Power

Panel

Beginning with the ground, strip and install the cables

in the appropriate compression terminals

The terminals can accommodate #2 to 600MCM, Copper

wire only

Tighten terminal screws to 375 lb-in torque each

If metallic conduit is used, connect ground wire from

ground

bushing on conduit to the ground connection

point in the upper

right quadrant of the panel

Ground conductor must be a minimum of #2 AWG

Conduit shall NOT be relied upon to provide grounding

protection to tap box

Continue to connect the neutral and then the phases

Vacuum entire upper chamber to ensure no metal

shavings are left

behind

Three phase power systems consist of three phase or hot

conductors that are shifted by 120 degrees. Three phase

loads such as motors may only work properly if the phases

are

connected in the correct order. Some motors may work

when

connected improperly, but will operate backwards.

Utility power

and electrical generators may be wired either

in a clockwise or counter-clockwise order. It is important that

any generator

connected to the ASCO Series 300 Quick

Connect Power Panel is connected in the same rotation

(clockwise or counter-clockwise) as the utility power.

Step 4: Determine Phase Rotation

This information will be needed when connecting a

generator

Determine phase rotation of the utility power.

Connect a phase rotation meter to a three phase power

source in

the building and record whether the building is

wired clockwise or

counter-clockwise

Apply the provided label to the inside of the ASCO

Series 300 Quick Connect Power

Panel

on the inside of the

cam connection chamber door

. (Figure 4)

Figure 4

Place rotation label here

ASCO Series 300 Quick Connect Power Panel

6www.ascopower.com 381333-476

Step 5: Configuring the Phase Rotation

Monitor

A phase rotation monitor comes standard on all 2000A -4000A

pad mount Input panels. The Phase rotation monitor is

prewired from the factory for ABC rotation. (Figure 5)

Should the phase rotation monitor configuration and

utility power (label found on the inside of

the door for the

Cam connection chamber) match, proceed to Step 6.

Should the phase rotation monitor configuration and

utility power (label found on the inside of

the door for the

Cam connection chamber) differ, swap the A and B

phase rotation connection wires at the camlock

connection so it matches utility power and is consistent

with the label found inside the door.

Figure 5

Set-up

Step 6: Review Pre-Operation Checklist under

Appendix A prior to operation (pg. 8)

DO NOT ATTEMPT CONNECTION WHILE CIRCUITS

ARE LIVE

–

Do not use cables if they appear frayed

–

Do not use cable if connectors or plug do not seat properly

–

Do not use cables if any copper cabling is exposed

–

To limit risk of shock, disable generator automatic

start to

prevent unintended starting

Step 7: Determining phase rotation of generator

Disconnect generator from all loads if needed

Connect a phase rotation meter to the output phases

of the

generator

Record generator phase rotation (clockwise or

counter-clockwise)

Step 8: Conduct a safety test to ensure proper

installation

Do not attempt to use the ASCO Series 300 Quick Connect

Power Panel prior to

installation and completing the Pre-

Operation and Maintenance

Checklist under Appendix A

Complete the Ground (green)connections, beginning

with the furthest from the from door to the left

Proper connection (Figure 6):

Grasp connector jacket and firmly insert cam connector

into cam

plug

Push on cam connector jacket until connector fully seats

in cam

plug

Rotate cam connector jacket counterclockwise until it

stops

Step 9: Making Cam Connections

Open main chamber door.

Figure 6

Continue with connections, beginning with the rear of the

cabinet

and working forward

Complete ALL Ground connections working from back to

front prior

to proceeding

Complete the Neutral (white) connections, beginning with

the

furthest from the front door

Proper connection (Figure6):

Grasp connector jacket and firmly Insert cam connector

into cam

plug

Push on cam connector jacket until connector fully seats

in cam

plug

Rotate cam connector jacket counterclockwise until it

stops

ASCO Series 300 Quick Connect Power Panel

381333-476 www.ascopower.com

Set-up – Continued

Continue with connections, beginning with the rear of the

cabinet

and working forward.

Complete the Phase (hot) connections

Should the phase rotation of the generator (as

determined in

Step 5.B.3. above) and utility power

(label found on the inside of

the door for the Cam

connection chamber) match, connect the

Hots as

follows:

Generator Hot

ASCO Series 300 Quick Connect

Power Panel Hot

ii.

Should the phase rotation of the generator (as

determined in

Step 7.3. above) and utility power

(label found on the inside of

the door for the Cam

connection chamber) NOT match, connect

the Hots as

follows:

Generator Hot

ASCO Series 300 Quick Connect

Power Panel Hot

Proper connection (Figure 6):

Grasp connector jacket and firmly insert cam connector

into cam

plug

Push on cam connector jacket until connector fully seats

in cam

plug

Rotate cam connector jacket counterclockwise until it

stops

Continue with connections, beginning with the rear of the

cabinet

and working forward

Complete ALL Phase connections working from back to

front prior

to proceeding

Make sure all connections are right and secure

Step 10: Connect 2 wire auto start circuit

1. Connect 2 wire auto start circuit from transfer

switch to terminal post located in the upper right

corner of the Quick Connect Panel.(Figure 7)

2. Connect the 2 wire auto start circuit from generator

to terminal post.

Figure 7

Step 11: Close and lock lower chamber door,

allowing cables to exit through smaller cable

door

(See Figure 8)

Figure 8

ASCO Series 300 Quick Connect Power Panel

8www.ascopower.com 381333-476

Step 12: Powering Up

Power MUST BE supplied from a single generator

Start generator per manufacturer instructions

Toggle the transfer switch, diverting power from utility to

generator feed

Step 13: Disconnection

DO NOT ATTEMPT DISCONNECTING WHILE

CIRCUITS ARE LIVE

To limit risk of shock, disable generator automatic start to

prevent

unintended starting

–

Open lower chamber door

–

Order of disconnect

Disconnect the Phase (hot) connections, beginning with

the

closest to the front door to the right.

Proper disconnection (Figure 9):

Grasp connector jacket firmly and rotate cam connector

clockwise until it stops

Firmly pull on connector until it separates from the plug

Set aside

Continue with ALL Phase (hot) connections, beginning

with the front of the cabinet and working from front to

back

Figure 9

Complete disconnect of ALL hot connections prior to

proceeding

Disconnect the Neutral (white) connection, beginning with

the

closest to the front door.

Proper disconnection (See Figure 9):

Grasp connector jacket firmly and rotate cam connector

clockwise until it stops

Firmly pull on connector until it separates from the plug

Set aside

Continue with ALL Neutral (white) connections,

beginning with the

front of the cabinet and working from

front to back

Complete disconnect of ALL Neutral connections prior to

proceeding

Disconnect the Ground (green) connections, beginning

with the

closest to the front door

Proper disconnection (See Figure 9):

Grasp connector jacket firmly and rotate cam connector

clockwise until it stops

Firmly pull on connector until it separates from the plug

Set aside

Continue with ALL Ground (green) connections,

beginning with the

front of the cabinet and working

rearward

10.

Complete disconnect of ALL Neutral connections prior to

proceeding

Step 14: Secure front door to complete.

ASCO Series 300 Quick Connect Power Panel

381333-476 www.ascopower.com

Installation – Output Panels

Continued from page 4

Step 3: Wiring the Bus Bars

EnsurecircuitbreakersareOFFandthetransferswitchis

locked out from Source power prior to connection.

Failuretoinstalltransferswitchwillcreatethepotentialfor

thesource to energize

the ASCO Series 300 Quick

Connect Output Power Panel and

endanger installation

personnel.

The ASCO Series 300 Quick Connect Output

Power Panel is for the connection of a Load

Bank to the Output terminals of a transfer switch.

Pull the cables for the transfer switch to the ASCO

Series 300 Quick Connect Power

Panel

Beginning with the ground, strip and install the cables in

the appropriate compression terminals

The terminals can accommodate #2 to 600MCM, Copper

wire only

Tighten terminal screws to 375 lb-in torque each

If metallic conduit is used, connect ground wire from

ground

bushing on conduit to the ground connection

point in the upper

right quadrant of the panel

Ground conductor must be a minimum of #2 AWG

Conduit shall NOT be relied upon to provide grounding

protection to tap box

Vacuum entire upper chamber to ensure no metal

shavings are left

behind

Step 4: Conduct a safety test to ensure proper

installation

Do not attempt to use the ASCO Series 300 Quick

Connect Power Panel prior to

installation and

completing the Pre-Operation and Maintenance

Checklist under Appendix A

Set-up

Step 5: Review Pre-Operation Checklist under

Appendix A prior to operation (pg. 8)

DO NOT ATTEMPT CONNECTION WHILE CIRCUITS

ARE LIVE

–

Do not use cables if they appear frayed

–

Do not use cable if connectors or plug do not seat properly

–

Do not use cables if any copper cabling is exposed

–

To limit risk of shock, disable generator automatic

start to

prevent unintended starting

Step 6: Making Cam Connections

Open lower chamber door

Complete the Ground (green)connections, beginning

with the furthest from the from door to the left

Proper connection (See Figure 10):

Grasp connector jacket and firmly insert cam

connector

intocam plug

Push on cam connector jacket until connector fully

seats

in cam plug

Rotate cam connector jacket counterclockwise until

stops

Figure 10

Continue with connections, beginning with the rear of

the cabinet and working forward

Complete ALL Ground connections working from

back to frontprior to proceeding

Continue with connections, beginning with the rear of

the cabinet and working forward

ASCO Series 300 Quick Connect Power Panel

10 www.ascopower.com 381333-476

Set-up – Continued

Complete the Phase (hot) connections

Proper connection (See Figure 8):

Grasp connector jacket and firmly insert cam

connector

intocam plug

Push on cam connector jacket until connector fully

seats

in cam plug

Rotate cam connector jacket counterclockwise until

stops

Step 7: Close and lock lower chamber door,

allowing cables to exit through smaller

cable door (See Figure 11)

Figure 11

Step 8: Powering Up

Power MUST BE supplied from a source wired to a Transfer

Switch

Toggle the transfer switch, diverting power from building

loads to load bank.

Step 9: Disconnection

DO NOT ATTEMPTDISCONNECTING

WHILE CIRCUITS ARE LIVE

Open lower chamber door

Orderofdisconnect

Disconnect the Phase (hot) connections, beginning with

the

closest to the front door to the right.

Proper disconnection (See Figure 12):

Grasp connector jacket firmly and rotate cam connector

clockwise until it stops

Firmly pull on connector until it separates from the plug

Set aside

Continue with ALL Phase (hot) connections, beginning

with the front of the cabinet and working from front to

back

Figure 12

Complete disconnect of ALL hot connections prior

proceeding

Disconnect the Neutral (white) connection,

beginning

withtheclosesttothefrontdoor.

Proper disconnection (See Figure 12):

Grasp connector jacket firmly and rotate cam

connector clockwise until it stops

Firmly pull on connector until it separates from the plug

Set aside

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