Asada 380SP Manuel utilisateur
Large Diameter Existing Pipe Cutting Machine
PIPE SAW 380SP
【Read through this manual carefully before using the machine.】
INSTRUCTION MANUAL
Double
insulated
PIPE SAW 380SP
1
Thank you for choosing the PIPE SAW 380SP.
● This manual should be handed over to the end user.
● The content of this manual must be thoroughly read and understood securely before operation.
● Please save this manual for immediate reference when required.
● Use the machine for the intended application only.
This machine is designed to cut existing pipes of steel, stainless steel, PVC, etc.
● Check the following as soon the machine is delivered:
・ Is the specication same as the ordered product?
・ Is there any damage or deformation caused during delivery transit ?
・Is there any shortage of accessories ?
If any dissatisfaction is found, please contact with the store you have purchased or our sales
department.
（The contents of instruction manual will be changed without notice for quality improvement.）
In this manual and on the machine, the safety instruction levels are classied into as following three levels.
SAFETY PRECAUTIONS
CLASSIFICATION OF CAUTIONS
CONTENTS
SAFETY INSTRUCTIONS ...................... 2
OPERATING INSTRUCTIONS .............. 5
COMPONENTS OF THE MACHINE ..... 7
Name of Parts ........................................ 7
Specications ......................................... 8
Standard Accessories ............................. 8
Optional Accessories .............................. 9
PREPARATIONS .................................... 10
Carrying the Machine .............................. 10
Conrmation of the Earth Leakage Circuit Breaker
.......... 10
Extension Cord ....................................... 10
Maintaining and Checking the Working Environment
....... 10
OPERATION ........................................... 11
Fixing the vise ........................................ 11
How to set the main body ....................... 13
How to set the saw blade ....................... 13
How to set the guide plate ...................... 14
Cutting .................................................. 15
Cutting the buried pipe ........................... 17
Cutting the vertical pipe .......................... 18
CLEANING THE PARTS ........................ 18
MAINTENANCE & INSPECTION .......... 19
TROUBLESHOOTING ........................... 21
DANGER
WARNING
CAUTION
Denotes that incorrect handling would cause immediate death or injury to the
user and others.
Denotes that incorrect handling can cause death or injury to the user and
others.
Denotes that incorrect handling can cause user injury or physical damage.
PIPE SAW 380SP
2
●
To prevent accidents such as re, electrical shock and injury, always follow the "SAFETY INSTRUCTIONS" described below.
●
Before using the machine, read all "SAFETY INSTRUCTIONS" to use it correctly according to the instructions.
● After reading the instructions, save this manual so that you can read it when necessary.
SAFETY INSTRUCTIONS
◆ Do not use the machine in the presence of ammable liquids or gases such as
gasoline and thinner.
Otherwise, ignition or explosion may take place．
◆ Operate the machine on the correct voltage.
Always use the machine at the rated voltage indicated in the machine plate or instruction manual.
Otherwise, the machine will overheat, emit smoke or catch re.
◆ Make sure that the switch is OFF before plugging the machine in.
Before plugging the machine in, always make sure that the switch is OFF to avoid accident or
injury. If the switch is ON, the machine will start suddenly, leading to unexpected accident.
◆ Guard against electrical shock.
Do not touch the plug with wet hands.
Do not expose the machine to rain and water.
Always ground the machine to avoid electrical shock. (Except the double-insulated machine)
◆ Avoid dangerous environment.
Do not expose the machine to rain or water and do not use it in damp or wet locations.
Humidity will deteriorate motor insulation or lead to electrical shock.
◆ Use safety goggles.
Wear safety goggles while operating the machine. Also use a face or dust mask if operation
creates dust. Sawdust and dirt may enter your eyes and nose.
◆ Secure work piece.
Use clamps or a vise as described in the manual to hold a workpiece securely.
An insecure workpiece will lead to accident or injury.
◆ Use only the specied accessories and attachments.
Use only the accessories and attachments given in this manual and our catalogs.
A failure to do so will lead to accident or injury.
◆ Never touch the saw blade and moving parts until you have conrmed a
complete stop.
The saw blade and other parts coast for a while after the switch is turned o. Never touch them
while they are moving.
When it is required to touch the saw blade and moving parts for replacement, etc., switch o the
machine and unplug it before starting the operation.
If the machine remains plugged in, it will start suddenly, leading to accident or injury.
DANGER
WARNING
PIPE SAW 380SP
3
◆ Switch o and unplug the machine in the following cases.
・ When not in use or when servicing, cleaning, checking or replacing parts.
・ When replacing accessories such as saw blade.
・ When hazard is predictable (including a power failure).
If the machine remains plugged in, it will start suddenly, leading to injury.
◆ If you feel something unusual, stop the machine immediately.
Immediately stop the machine if something is wrong with the machine or you have noticed
unusual smell, vibration, sound etc. during operation. Refer to page 21 "TROUBLESHOOTING" in
this manual and follow the corresponding instructions.
If you use the machine without taking any action, it will overheat, emit smoke or take re, leading
to accident or injury.
◆ Keep your work area clean.
Keep your work bench and area tidy and well.
Cluttered area and bench invite injury.
◆ Keep visitors away.
Do not let visitors touch the machine and power cord or operate the machine.
All visitors, especially children, should be kept away from the work area to avoid injury.
◆ Do not force the machine.
Use the machine for the intended application only.
It will do a better job and be safer at the rate for which it was designed.
Forcing the machine will not only invite product damage but also lead to accidents.
Avoid forcible usage which will cause the motor to lock. A smoke or re may occur.
◆ Wear proper apparel.
Do not wear neckties, open-sleeved clothing, knitted gloves, loose clothing or jewelry (such as
necklaces). Otherwise you may get caught in moving parts.
Rubber gloves and non-skid footwear are recommended when working in outdoors.
Slippery gloves and footwear will lead to injury.
Wear caps or protective hair covering to contain long hair.
Wear crash helmets, safety shoes, etc. according to your working environment.
◆ Do not overreach.
Keep proper footing and balance at all times. You may tumble and get hurt.
◆ Remove wrenches and other hand tools.
Before turning on the machine, make sure that hand tools used for inspection or adjustment are
removed from the machine.
Accident or injury may occur if you start the machine with hand tools on it.
WARNING
PIPE SAW 380SP
4
◆ Stay alert.
Watch what you are doing and use common sense while working.
Carelessness will lead to accident or injury.
Do not operate the machine when you cannot concentrate on your work, e.g. when you are tired
or while under the inuence of alcohol, medication or drugs. Otherwise, accident or injury may
occur.
◆ Do not abuse the power cord.
Never carry the machine by the cord or yank it from the socket.
Keep the cord away from heat, oil, grease, knives and sharp edges.
Wire the cord with care. Do not run the cord where it may be stamped, caught or damaged by
anything. Otherwise, you may get electrical shock or the cord may be shorted to cause a re.
◆ Maintain the machine with care.
Keep the saw blade sharp and clean for better and safer performance.
If the saw blade used is worn, damaged or improper for an intended purpose, the motor and
machine will be overloaded. This may cause the machine to generate heat, emit smoke or cause
re, or you may get injured.
Follow instructions for replacing accessories.
Inspect the power cord and plug before use. If damaged, have them repaired by our sales
representative.
Otherwise you may get electrical shock or the machine may be shorted to cause re.
Keep handles dry, clean and free from oil and grease, which may lead to injury.
◆ Check damaged parts.
Before further use of the machine, a guard or other part that is damaged should be carefully
checked to determine that it will operate properly and perform its intended function.
Check the machine for alignment of moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may aect its operation.
Do not use the machine when its plug and/or cord is damaged.
You may get electrical shock or the machine may be shorted to cause re.
Do not use the machine if its switch does not turn it on and o.
A guard or other part that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated in this instruction manual.
◆ Store the idle machine tidily.
When not in use, machines should be stored in dry and high or locked-up place –out of reach of
children.
◆ Have your machine repaired by a qualied person.
Our products are in accordance with the relevant safety rules. Do not modify them.
Repairs should only be carried out by our sales representative.
Otherwise the machine may not show its performance or you may get injured.
◆ If any label applied to the machine, etc. has come o, always ask for a new
label and apply it in position.
WARNING
PIPE SAW 380SP
5
● In addition to the general instruction given above, follow the precautions given below before
operating the PIPE SAW 380SP.
OPERATING INSTRUCTIONS
◆ Do not cut a pipe which contains live gas or residual gas.
Sparks or cutting heat from the motor can cause ignition or explosion.
◆ Before starting operation, fully check for underground objects such as
conduit pipes, water pipes and gas pipes near the place of operation.
If there are such objects, the saw blade may touch any of them and electrical shocks, electric
leaks or gas leaks which will cause accidents may occur.
◆ In case to cut a pipe with water remaining inside, avoid being splashed water
onto the machine.
If the machine is splashed, it will lead to electrical shock.
Water will come into the gearbox, and the gears will get damaged.
◆ Hold the machine body securely during operation.
If you do not hold it securely, you may get injured.
◆ If you have dropped or hit the machine accidentally, carefully check its saw
blade, body, etc. for damage, crack or deformation.
Damage, crack or deformation to the saw blade or machine body will lead to accident or injury.
◆ Before changing the saw blade, always disconnect the power cord.
Otherwise, the machine will start running suddenly, causing injury.
◆ Install the saw blade to the machine correctly.
Otherwise, if the saw blade comes o, you may get injured.
◆ Pay attention not to cut the power cord by the saw blade.
You may get electrical shock.
◆ During operation, keep your hands, face, etc. Away from the saw blade and
chip ejector.
Otherwise, you may get caught by the saw blade, causing an accident or injury.
◆ Before starting operation at a high place, fully make sure that there is no
one under you.
An accident can occur if you drop a work piece or the machine.
DANGER
WARNING
PIPE SAW 380SP
6
◆ When carrying the machine, disconnect the power cord.
Otherwise, the machine will run suddenly, causing an accident or injury.
◆ Never touch the saw blade, chips and work piece immediately after cutting
operation.
Immediately after cutting operation, they are hot and you can get burnt or injured.
◆ When you cut a pipe near an obstacle such as a wall or an adjacent pipe,
leave an enough clearance to prevent the tip of the saw blade from making
contact with the obstacle.
The machine or the saw blade may be broken.
◆ Do not cut the work piece which requires more than capacity.
If cut the work piece which requires more than capacity, the saw blade may be broken.
◆ Use the Asada genuine saw blade.
If use the other saw blade, there may be a possibility to cause accidents unexpectedly.
CAUTION
PIPE SAW 380SP
7
COMPONENTS OF THE MACHINE
※ Following three warning labels are stuck
to this machine and the vise.
These labels show explanation for
securing safety.
Keep them clean，and if they are peeled
off or became dirty，request new labels
to us．Be sure to stick new label to the
same place．
WARNING LABEL
Motor Grip
Main Body
Vise
Guide plate
Chain
① Warning label ③ Machine plate
② Vise top surface
warning label
Saw Guide
Trigger Switch
Chain receiving roller
Power Cord (plug)
Speed controller
Carbon Cap
Motor
Side Grip
② Vise top
surface
warning label
Saw Blade
Operating
Handle
Main Body Grip
③ Machine
Plate
① Warning label
Name of Parts
PIPE SAW 380SP
8
Specications
Standard Accessories
＊ Voltage : made to order.
＊ Specications will be changed without notice for quality improvement.
Description PIPE SAW 380SP HSS PIPE SAW 380SP GRIT
Code No. PS386SP PS387SP
Cutting Capacity Steel pipe 1/2"〜14"（thickness：9㎜ or less）
Stainless Steel pipe 1/2"〜12"（thickness：9㎜ or less）
Motor Universal Motor：Single-Phase 50/60Hz
Wattage 1500W
Stroke 57㎜
No-load Stroke/Min 120〜360min-1（SPM）
Weight and Size
Main Body 11kg・612×302×252㎜
Vise 8kg・173×210×326㎜
Plastic Box 3.5kg・785×370×325㎜
Total weight（Packed state） 28.5kg・800×380×360㎜
Saw blades
Saw blade HSS
HSS (380×8T）1pce
（490×8T）1pce
Grit saw
Grit saw (380×8T）1pce
（480×8T）1pce
（300A）1pce
（200A）1pce
Guide plate complete for each size
Magnet-attached wedge L
（58612）
Storage box
（PS510）
Ratchet wrench 11-13
（PS528）
PIPE SAW 380SP
9
Optional Accessories
Name Size Cutting
Capacity Code No. pcs/set Remarks
Saw blade HSS
320×8T 〜 6" 70310 5pce
Casting pipe,
Steel pipe
380×8T 〜 8" 70311 5pce
440×8T 〜 10" 70278 5pce
490×8T 〜 12" 70279 5pce
530×8T 〜 14" 70295 5pce
640×8T 〜12"×30° 70644 5pce Resin pipe
Saw blade HSS for
stainless
440×8T 〜 10" 70305 5pce Stainless Steel Pipe
490×8T 〜 12" 70304 5pce
Grit saw
320 〜 6" 70288 5pce
Mortared cast
iron pipe
380 〜 8" 70289 5pce
430 〜 10" 70260 5pce
480 〜 12" 70261 5pce
530 〜 14" 70262 5pce
Guide plate complete
（200A） − PS301 1set
−
（250A） − PS261 1set
（300A） − PS262 1set
（350A） − PS263 1set
（640） − PS347 1set
Saw blades
(Refer to the table below.)
Cutting Oil
(Threading oil white)
(ST014)
Guide plate complete for each size
(Refer to the table below.)
Table des matières
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