Asada 200SP Manuel utilisateur

RECIPROCATINGSAW

PIPESAW200SP

IM1402

【Pleasereadthismanualbeforeoperating.】

INSTRUCTIONMANUAL

WithChainVise

PIPE SAW 200SP

 SAFETYINSTRUCTIONS....................... 2

 OPERATINGINSTRUCTIONS.............. 5

 PARTSIDENTIFICATION....................... 7

  NameofParts............................................. 7

  Specications.............................................. 7

  StandardAccessories................................ 8

  OptionalAccessories................................. 8

 PREPARATIONSBEFORE

 STARTINGOPERATION......................... 9



ConrmationoftheEarthLeakageCircuitBreaker

.... 9

  ExtensionCord ........................................... 9



MaintainingandCheckingtheWorkingEnvironment

.... 9



HOWTOOPERATETHEMACHINE

.........10

  HowtoSettheSawBlade........................10

  HowtoSettheSaberSawBlade............12

  CuttingwithChainVise............................13

  CuttingwithoutChainVise.......................15

  AdjustmentofSawBladeSpeed.............16

  TheOver-LoadProtector..........................16

 DAILYINSPECTIONANDCARE.........17

 TROUBLESHOOTING..............................18

Denotesthatincorrecthandlingcancausedeathorinjurytotheuserand

others.

Inthismanualandonthemachine,thesafetyinstructionlevelsareclassiedinto

asfollowingthreelevels.

SAFETY PRECAUTIONS

DEFINITIONS OF THE DANGER, WARNING, CAUTION SYMBOLS

CONTENTS

Denotesthatincorrecthandlingcancauseuserinjuryorphysicaldamage.

Denotesthatincorrecthandlingwouldcause immediatedeathorinjuryto

theuserandothers.

ThankyouforchoosingthePIPESAW200SP.

●Thismanualshouldbehandedovertotheenduser.

●Thecontentofthismanualmustbethoroughlyreadandunderstoodsecurely

beforeoperating.

●Pleasesavethismanualforimmediatereferencewhenrequired.

●Usethemachinefortheintendedapplicationonly.

Thismachineisdesignedtocutexistingpipesandanglesofsteel,stainless

steel,PVC,etc.

●Checkthefollowingassoonthemachineisdelivered:

 ・ Isthespecicationsameastheorderedproduct?

 ・ Isthereanydamageordeformationcausedduringdeliverytransit?

 ・ Isthereanyshortageofaccessories?

 Ifanydissatisfactionisfound,pleasecontactwiththestoreyouhavepurchasedorour

salesdepartment.

（Thecontentsofinstructionmanualwillbechangedwithoutnoticeforqualityimprovement.）

WARNING

CAUTION

DANGER

PIPE SAW 200SP

●Topreventaccidentssuchasre,electricalshockandinjury,alwaysfollowthe

"SAFETYINSTRUCTIONS"describedbelow.

●Beforeusingthemachine,readall"SAFETYINSTRUCTIONS"touseitcorrectly

accordingtotheinstructions.

●Afterreading theinstructions,savethismanualsothatyoucanreaditwhen

necessary.

SAFETY INSTRUCTIONS

◆ Operate the machine on the correct voltage.

 Alwaysusethemachineattheratedvoltageindicatedinthemachineplateor

instructionmanual.

Otherwise,themachinewilloverheat,emitsmokeorcatchre.

◆ Make sure that the switch is OFF before plugging the machine in.

 Beforepluggingthemachinein,alwaysmakesurethattheswitchisOFFtoavoid

accidentorinjury.IftheswitchisON,themachinewillstartsuddenly,leadingto

unexpectedaccident.

◆ Guard against electrical shock.

 Donottouchtheplugwithwethands.

Donotexposethemachinetorainandwater.

Alwaysgroundthemachinetoavoidelectricalshock.(Exceptthedouble-insulated

machine)

◆ Avoid dangerous environment.

 Donotexposethemachinetorainorwateranddonotuseitindamporwet

locations.Humiditywilldeterioratemotorinsulationorleadtoelectricalshock.

Donotusethemachineinthepresenceofammableliquidsorgasessuchas

gasolineandthinner.Otherwise,ignitionorexplosionmaytakeplace.

◆ Use safety goggles.

 Wearsafetygoggleswhileoperatingthemachine.Alsouseafaceordustmaskif

operationcreatesdust.Sawdustanddirtmayenteryoureyesandnose.

◆ Secure work piece.

 Useclampsoraviseasdescribedinthemanualtoholdaworkpiecesecurely.

Aninsecureworkpiecewillleadtoaccidentorinjury.

◆ Use only the specied accessories and attachments.

 Useonlytheaccessoriesandattachmentsgiveninthismanualandourcatalogs.

Afailuretodosowillleadtoaccidentorinjury.

◆ Never touch the saw blade and moving parts until you have

conrmed a complete stop.

 Thesawbladeandotherpartscoastforawhileaftertheswitchisturnedo󱐯.Never

touchthemwhiletheyaremoving.

Whenitisrequiredtotouchthesawbladeandmovingpartsforreplacement,etc.,

switcho󱐯themachineandunplugitbeforestartingtheoperation.

 Ifthemachineremainspluggedin,itwillstartsuddenly,leadingtoaccidentorinjury.

SAFETY INSTRUCTIONS

WARNING

PIPESAW200SP

◆Switchoﬀandunplugthemachineinthefollowingcases.

 ・Whennotinuseorwhenservicing,cleaning,checkingorreplacingparts.

・Whenreplacingaccessoriessuchassawblade.

・Whenhazardispredictable(includingapowerfailure).

 Ifthemachineremainspluggedin,itwillstartsuddenly,leadingtoinjury.

◆Ifyoufeelsomethingunusual,stopthemachineimmediately.

 Immediatelystopthemachineifsomethingiswrongwiththemachineoryou

havenoticedunusualsmell,vibration,soundetc.duringoperation.Referto"P.18

TROUBLESHOOTING"inthismanualandfollowthecorrespondinginstructions.

Ifyouusethemachinewithouttakinganyaction,itwilloverheat,emitsmokeortake

ﬁre,leadingtoaccidentorinjury.

 Ifthemachinehasemittedsmokeortookﬁre,donotdisassembleitbuthaveit

inspectedorrepairedbyaqualiﬁedperson.

◆Keepyourworkareaclean.

 Keepyourworkbenchandareatidyandwelllit.

Clutteredareasandbenchesinviteinjury.

◆Keepvisitorsaway.

 Donotletvisitorstouchthemachineandpowercordoroperatethemachine.

Allvisitors,especiallychildren,shouldbekeptawayfromtheworkareatoavoid

injury.

◆Donotforcethemachine.

 Usethemachinefortheintendedapplicationonly.

Itwilldoabetterjobandbesaferattherateforwhichitwasdesigned.

Forcingthemachinewillnotonlyinviteproductdamagebutalsoleadtoaccidents.

Avoidforcibleusagewhichwillcausethemotortolock.Asmokeorﬁremayoccur.

◆Wearproperapparel.

 Donotwearneckties,open-sleevedclothing,knittedgloves,looseclothingorjewelry

(suchasnecklaces).Otherwiseyoumaygetcaughtinmovingparts.

 Rubberglovesandnon-skidfootweararerecommendedwhenworkinginoutdoors.

Slipperyglovesandfootwearwillleadtoinjury.

 Wearcapsorprotectivehaircoveringtocontainlonghair.Otherwise,youmayget

caughtinmovingparts.

 Wearcrashhelmets,safetyshoes,etc.accordingtoyourworkingenvironment.

◆Donotoverreach.

 Keepproperfootingandbalanceatalltimes.Youmaytumbleandgethurt.

◆Removewrenchesandotherhandtools.

 Beforeturningonthemachine,makesurethathandtoolsusedforinspectionor

adjustmentareremovedfromthemachine.

Accidentorinjurymayoccurifyoustartthemachinewithhandtoolsonit.

SAFETYINSTRUCTIONS

WARNING

PIPE SAW 200SP

◆ Stay alert.

 Watchwhatyouaredoingandusecommonsensewhileworking.

Carelessnesswillleadtoaccidentorinjury.

Donotoperatethemachinewhenyoucannotconcentrateonyourwork,e.g.when

youaretiredorwhileundertheinuenceofalcohol,medicationordrugs.Otherwise,

accidentorinjurymayoccur.

◆ Do not abuse the power cord.

 Nevercarrythemachinebythecordoryankitfromthesocket.

Keepthecordawayfromheat,oil,grease,knivesandsharpedges.

Wirethecordwithcare.Donotrunthecordwhereitmaybestamped,caughtor

damagedbyanything.Otherwise,youmaygetelectricalshockorthecordmaybe

shortedtocauseare.

◆ Maintain the machine with care.

 Keepthesawbladesharpandcleanforbetterandsaferperformance.

Ifthesawbladeusedisworn,damagedorimproperforanintendedpurpose,the

motorandmachinewillbeoverloaded.Thismaycausethemachinetogenerateheat,

emitsmokeorcausere,oryoumaygetinjured.

Followinstructionsforreplacingaccessories.

 Inspectthepowercordandplugbeforeuse.Ifdamaged,havethemrepairedbyour

salesrepresentative.

Otherwiseyoumaygetelectricalshockorthemachinemaybeshortedtocausere.

 Keephandlesdry,cleanandfreefromoilandgrease,whichmayleadtoinjury.

◆ Check damaged parts.

 Beforefurtheruseofthemachine,aguardorotherpartthatisdamagedshouldbe

carefullycheckedtodeterminethatitwilloperateproperlyandperformitsintended

function.

 Checkthemachineforalignmentofmovingparts,bindingofmovingparts,breakage

ofparts,mountingandanyotherconditionsthatmaya󱐯ectitsoperation.

 Donotusethemachinewhenitsplugand/orcordisdamaged.

Youmaygetelectricalshockorthemachinemaybeshortedtocausere.

 Donotusethemachineifitsswitchdoesnotturnitonando󱐯.

 Aguardorotherpartthatisdamagedshouldbeproperlyrepairedorreplacedbyan

authorizedservicecenterunlessotherwiseindicatedinthisinstructionmanual.

◆ Store the idle machine tidily.

 Whennotinuse,machinesshouldbestoredindryandhighorlocked-upplace–

outofreachofchildren.

◆ Have your machine repaired by a qualied person.

 Ourproductsareinaccordancewiththerelevantsafetyrules.Donotmodifythem.

Repairsshouldonlybecarriedoutbyoursalesrepresentative.

Otherwisethemachinemaynotshowitsperformanceoryoumaygetinjured.

◆ If any label applied to the machine, etc. has come o󱐯, always ask for

a new label and apply it in position.

SAFETY INSTRUCTIONS

WARNING

PIPE SAW 200SP

◆ Do not cut a pipe which contains live gas or residual gas.

Sparksorcuttingheatfromthemotorcancauseignitionorexplosion.

◆

Do not operate the machine near hazardous materials such as

ammable gasoline, gas and thinner.

Theycancauseignitionorexplosion.

◆ In case to cut a pipe with water remaining inside, avoid being

splashed water onto the machine.

Ifthemachineissplashed,itwillleadtoelectricalshock.

Waterwillcomeintothegearbox,andthegearswillgetdamaged.

●Inadditiontothegeneralinstructiongivenabove,followtheprecautionsgiven

belowbeforeoperatingthePIPESAW200SP.

OPERATING INSTRUCTIONS

◆ Operate the machine with the voltage indicated in the machine plate.

 Iftheoperatingvoltageishigherthanindicated,themachinewillrunatabnormally

highspeed,causinginjury.Iftheoperatingvoltageishigherthanindicated,heat,

smokeorsparksmaybegenerated.

◆

Before starting operation, fully check for underground objects such as

conduit pipes, water pipes and gas pipes near the place of operation.

 Iftherearesuchobjects,thesawblademaytouchanyofthemandelectrical

shocks,electricleaksorgasleakswhichwillcauseaccidentsmayoccur.

◆ Hold the machine body securely during operation.

 Ifyoudonotholditsecurely,youmaygetinjured.

◆ If the machine is not in good order or generates unusual noise,

immediately switch it o󱐯 to stop operation and request your sales

representative for inspection or repair.

 Ifyoucontinuetousethemachine,youmaygetinjured.

◆ If you have dropped or hit the machine accidentally, carefully check

its saw blade, body, etc. for damage, crack or deformation.

 Damage,crackordeformationtothesawbladeormachinebodywillleadto

accidentorinjury.

◆ Before changing the saw blade, always disconnect the power cord.

 Otherwise,themachinewillstartrunningsuddenly,causinginjury.

◆ Install the saw blade to the machine correctly.

 Otherwise,ifthesawbladecomeso󱐯,youmaygetinjured.

◆ During operation, keep your hands, face, etc. away from the saw

blade and chip ejector.

 Otherwise,youmaygetcaughtbythesawblade,causinganaccidentorinjury.

OPERATING

INSTRUCTIONS

WARNING

DANGER

PIPE SAW 200SP

◆ When carrying the machine, disconnect the power cord.

 Otherwise,themachinewillrunsuddenly,causinganaccidentorinjury.

◆ Never touch the saw blade, chips and work piece immediately after

cutting operation.

 Immediatelyaftercuttingoperation,theyarehotandyoucangetburntorinjured.

◆ Pay attention not to cut the power cord by the saw blade.

 Youmaygetelectricalshock.

◆ Before starting operation at a high place, fully make sure that there

is no one under you.

 Anaccidentcanoccurifyoudropaworkpieceorthemachine.

◆ When you cut a pipe near an obstacle such as a wall or an adjacent

pipe, leave an enough clearance to prevent the nose of the saw blade

from making contact with the obstacle.

 Themachineorthesawblademaybebroken.

◆ Do not cut the work piece which requires more than capacity.

 Ifcuttheworkpiecewhichrequiresmorethancapacity thesaw blademay be

broken.

◆ Use the Asada genuine saw blade.

 Ifusetheothersawbladetheremaybeapossibilitytocauseaccidents

unexpectedly.

OPERATING

INSTRUCTIONS

CAUTION

PIPE SAW 200SP

PARTS IDENTIFICATION

PARTS

IDENTIFICATION

Name of Parts

Specications

Description PIPESAW200SP

Cutting

Capacity

Steelpipe 1/2"–8"

＊Abletocut8"pipewithoptionalsawblade（No.61471）

Stainless

Steelpipe

1/2"–4"（thickness:4㎜orless）

1/2"–6"（thickness:3㎜orless）

Motor

UniversalMotor;Single-Phase1500W50/60Hz

Stroke 26㎜

No-loadStroke/Min 700–2060min-1

（spm）

WeightandSize

MainBody 3.9kg/L480×W92×H93㎜

ChainVise 1.2kg

PlasticBox 1.9kg/L650×W305×H130㎜

MainBody

Motor

ChainVise

RubberCover

GuidePlate

SawBlade Dial TriggerSwitch

CarbonCap

＊Voltage:madetoorder.

＊Specicationswillbechangedwithoutnoticeforqualityimprovement.

PIPESAW200SP

StandardAccessories

OptionalAccessories

CodeNo. Description pcs/set

Cutting

Capacity

Remarks

61210 SawBlade140×8T 5pcs 2"

SteelPipe,AngleSteel

61305 SawBlade200×8T 5pcs 4"

SteelPipe,AngleSteel

61327 SawBlade200×6/8T 5pcs 4"

SteelPipe,AngleSteel

61337 SawBlade290×6/8T 5pcs 6"

SteelPipe,AngleSteel

61471 SawBlade320×6/8T 5pcs 8"

SteelPipe,AngleSteel

61369 SawBladeSuperHSS140×14T 5pcs 2"

StainlessSteelPipe

61370 SawBladeSuperHSS140×6T 5pcs 2"

StainlessSteelPipe

61371 SawBladeSuperHSS200×8T 5pcs 4"

StainlessSteelPipe

61372 SawBladeSuperHSS200×6T 5pcs 4"

StainlessSteelPipe

61458 SawBladeSuperHSS270×6T 5pcs 6"

StainlessSteelPipe

61459 SawBladeSuperHSS270×8T 5pcs 6"

StainlessSteelPipe

61363 SaberSawBlade（BI-METAL）100×18T 10pcs 1"

StainlessSteelPipe

61358 SaberSawBlade（BI-METAL）150×10T 10pcs 2"

StainlessSteelPipe

61359 SaberSawBlade（BI-METAL）150×14T 10pcs 2"

StainlessSteelPipe

61360 SaberSawBlade（BI-METAL）150×18T 10pcs 2"

StainlessSteelPipe

61361 SaberSawBlade（BI-METAL）200×14T 10pcs 4"

StainlessSteelPipe

61362 SaberSawBlade（BI-METAL）200×18T 10pcs 4"

StainlessSteelPipe

61460 SaberSawBlade（BI-METAL）250×14T 10pcs 5"

StainlessSteelPipe

61461 SaberSawBlade（BI-METAL）250×18T 10pcs 5"

StainlessSteelPipe

PlasticBox1pce

（No.PS443）

ChainVise1pce

（No.61386）

AllenWrench(4)1pce

（No.86002）

SawBladeSuperHSS

200×8T1pce（No.61371）

270×8T1pce（No.61459）

●No.ST014ThreadingOilWhite1pce

●SAWBLADEFORPIPESAW200SP

PARTS

IDENTIFICATION

PIPE SAW 200SP

PREPARATIONS BEFORE STARTING OPERATION

Conrmation of the Earth Leakage Circuit Breaker

Maintaining and Checking the Working Environment

Extension Cord

Sincethisproducthasadouble-insulatedstructure,thelawdoesnotrequireitto

installanearthleakagecircuitbreaker.Topreventelectricalshock,however,itis

recommendedtoconnectthemachinetothepowersupplywhichisprovidedwith

anearthleakagecircuitbreaker.

Makesurethattheworkingareaiskeptproperasdescribedinthe"SAFETY

INSTRUCTIONS"and"OPERATINGINSTRUCTIONS".

①Whenanextensioncordisrequiredforusewithadistantpowersupply,it

shouldbethickenoughtocarrycertaincurrentandasshortaspossibleto

ensurethattheproductisusedwiththemaximume󱐰ciencywithoutafailure.

②Followingchartshowsmaximumlengthoftheextensioncorddependingonthe

thickness(sectionalareaofthecorewire)whichapplicabletothemachine.

●Beforeoperatingthemachine,makethefollowingpreparations:

◎Noiseiscontrolledassetforthinrelevantregulations.Themachinemustbe

operatedatlessthantheregulatednoisetoavoiddiscomforttotheneighborhood.

Soundbarriersmayberequiredundersomecircumstances.

Noise Prevention Control

◆ The extension cord used should be without damage.

 Afailuretodosomayresultinelectricalshockorshort,causingaspark.

Sectionalareaofthecorewire Maximumlength

　　　　　　1.25㎜210m

　　　　　　2.0㎜215m

　　　　　　3.5㎜230m

PREPARATIONS BEFORE

STARTING OPERATION

WARNING

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