AMP Research PowerStep 76263-01A Manuel utilisateur
www.amp-research.com IM76263 rev 01.21.201/14
INSTALLATION GUIDE
APPLICATION MODEL YR PART #
Sprinter Van 2007 - 2018 76263-01A
(2 - sided)
3-5 Hours
Professional installation recommended
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 13mm wrench
q 19mm wrench
q 13mm socket
q 10mm socket
q Ratchet wrench and extension
q Wire stripper / cutter
q 3/16” hex key (allen wrench)
q 4mm hex key (allen wrench)
q Electrical tape
SKILL LEVEL
4= Experienced
12 3 4
INSTALLATION TIME
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)
Monday - Friday, 7:00 AM - 5:00 PM PST
5-Year Limited Warranty
WARRANTY
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
Printed in USA.
q T25 Torx Driver
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AMP RESEARCH POWERSTEPTM – SPRINTER
INSTALLATION GUIDE
Attaching motor to linkage assembly
The motors must be attached to the linkage assemblies before continuing the
installation process.
CAUTION: HANDLE WITH CARE.
To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage
assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please
follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.
Instructions:
1. Position the gear cover in place as shown if not already in place.
2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the
swing arms.
3. After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to
36 in-lbs (4N-m). Do not over torque.
EXPLODED VIEW
• Motor
• Socket cap screw
• Washer
• Drive Gear Housing Cover
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AMP RESEARCH POWERSTEPTM – SPRINTER
2a
Motor Linkage Assembly (Passenger)
3a
Idler Linkage Assembly (Passenger)
1
Running board assembly
D
B
(A) End cap left (x1)
(B) End cap right (x1)
(C) T-nut insert (x2)
(D) Socket cap screw (x2)
(E) End cap wedge right (x1)
(F) End cap wedge left (x1)
A
CE
F
2b
Motor Linkage Assembly (Driver)
3b
Idler Linkage Assembly (Driver)
www.amp-research.com IM76263 rev 01.21.204/14
AMP RESEARCH POWERSTEPTM – SPRINTER
8x8
Socket Cap Screw
9x20
Cable Tie (7”)
10 x2
Cable Tie (11”)
PARTS LIST AND HARDWARE IDENTIFICATION
11 x3
Posi-Splice Connector
12 x8
M8x12 Flange Bolt
14 x4
Large Washer
13 x4
M8x25 Flange Bolt
15 x12
M8 Rivet Nut
4
Wire Harness
6x7
M8 Hex bolt
7x8
Washer (SS)
5
Controller STA
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AMP RESEARCH POWERSTEPTM – SPRINTER
23 x2
Drill Template
TAPE TAPE
TAPE
TAPE
BEND DOWN 90 Degrees
SPRINTER POWERSTEP DRILL TEMPLATE
Use center punch, pilot drill (1/8”),
then drill final hole size (17/32”)
19
PARTS LIST AND HARDWARE IDENTIFICATION
17 x8
Butt Connector
16 x4
LED Lamp
18
Rivet Nut Tool
20
Rear Support Bracket
(Passenger rear)
21
Support Bracket (Driver
rear and Passenger front)
x2
M8 small head
Hex bolt
22
Bracket (Driver Front)
www.amp-research.com IM76263 rev 01.21.206/14
AMP RESEARCH POWERSTEPTM – SPRINTER
12
3
5
Pre Drill holes with an 1/8” Drill and then drill to
17/32”. Then insert rivet nuts into position. Refer
to install card in rivet nut tool bag. Then pre
thread m8 screws and washers into position
Set template up to marked line. Center punch holes.
13mm
4
6
Rear Drive Linkage install: Locate rear linkage
location. Clean undercoating so any proud edges are
knocked off and mounting surface is at.
Set Upper mount up to bump in sheetmetal and
mark side of linkage near mounting slot.
Warning: Rivet nuts not
properly collapsed will not
hold securely to sheet metal.
Set rear Drive linkage over bolts. Using a 13mm box
wrench snug up two bolts on linkage.
Using supplied Flange bolts install bracket onto
Drive linkage Upper mount. Do not tighten to allow
for adjustment. Use shorter bolts to prevent bolt and
linkage arm interference.
13mm
Passenger Side
23
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1
2 3
4
7
9 10
11
1
8
Rear AC (Not on every vehicle. On
vehicles that have AC line, gently shift
line to add clearance at upper mount.)
Front Idler Linkage Install: Locate front linkage
mounting position. Location is approx 11” forward of
tab in unibody crossmember as show. Tape template
in place and center punch holes.
Pre Drill holes with an 1/8” Drill and then drill to
17/32”. Then insert rivet nuts into position. Refer
to install card in rivet nut tool bag. Then pre
thread m8 screws and washers into position
Warning: Rivet nuts not
properly collapsed will not
hold securely to sheet metal.
Using supplied Flange bolts install bracket onto Idler
linkage Upper mount. Do not tighten to allow for
adjustment. Use shorter bolts to prevent bolt and
linkage arm interference.
13mm
Set front idler linkage over bolts. Using a 13mm box
wrench snug up two bolts on linkage. Once bracket
are installed attach motor to rear linkage. See page 2
for motor installation.
13mm
BEND DOWN 90 Degrees
SPRINTER POWERSTEP DRILLTEMPLATE
Usecenter punch, pilot drill (1/8”),
then drill nal hole size (17/32”)
1
234
5
6
7
8
9
1
0
1113
1 2
Driver Side
Locate Driver side front linkage location. Clean undercoating o so any proud edges are knocked o and
mounting surface is at. Front idler linkage location is approx. 10”Forward of unibody cross member. Tape
template in place and center punch holes.
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4
12 4
13
4
14
4
15
Install Running board onto lower mounts.
Measure 9 inches from end of board to side of
linkage as shown below.
9”
1
2
34
5
BEND DOWN 90 Degrees
TAPE
TAPE
Locate Driver side rear Drive linkage location. Clean
undercoating o so any proud edges are knocked
o and mounting surface is at. Rear drive linkage
location is approx. 2” Rearward of unibody cross
member. Tape template in place and center punch
holes. Drill and insert rivet nuts.
Install running board onto lower mounts,
measure 3”from end of board to side of
linkage as shown below.
Using light pressure pull out from the inside edge of the running board to get the step in the level position.
Hold the running board in position. Mark upper hole location in rear brackets.
Driver side
Passenger side
Pre Drill holes with an 1/8” Drill and then drill to
17/32”. Then insert rivet nuts into position. Refer
to install card in rivet nut tool bag. Then pre
thread m8 screws and washers into position
Warning: Rivet nuts not
properly collapsed will not
hold securely to sheet metal.
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10
19 10
10
10
17
20
10
18
10
16
Remove bracket bolts on side of upper mount to
rotate out of way. Center punch, Pre drill with 1/8”
and then nal drill to 17/32”. Install rivet nut. Install
longer ange bolt and reassemble bolts on bracket at
linkage.
With front bracket in place mark hole. Center punch,
Pre drill with 1/8” and then nal drill to 17/32”. Install
rivet nut. Install longer ange bolt and reassemble
bolts on bracket at linkage. Note: 2 Washers
are provided to space out multiple layers of
sheetmetal.
Run harness end up through the large rubber boot.
Zip tie around boot may need to be removed to route
wire through. If so use one supplied and re-seal boot.
Remove Drivers seat box cover. Be careful not to
damage Air Bag wire that runs across cover.
Install bracket into position and tighten using 13mm socket or wrench. Once brackets are installed attach
motor to rear linkage. See page 2 for motor installation.
www.amp-research.com IM76263 rev 01.21.2010/14
AMP RESEARCH POWERSTEPTM – SPRINTER
6
21
22 7
23
Route remaining wires up and over exhaust heat
shield and back along each side to motors. Connect
plug to motors.
9
24
Route Trigger wires (Solid Purple and Purple / Black
Stripe and module power wire) under seat and out
under sill plate cover.
9
25
Mount controller under seat to wire loom. Use
supplied zip ties to mount controller.
Route 3 wires up towards driver side kick panel.
Remove Fuses. Connect positive terminal on power lead using
a 10mm socket or wrench. Connect ground to body ground in
bottom of seat box.
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