American Dryer Corp. Phase 7 / OPL ensor Activated Fire Extinguishing System... Manuel utilisateur

D120 Installation Manual

Phase 7 / OPL

Sensor Activated Fire Extinguishing System

WARNING: Foryoursafetytheinformationin

thismanual mustbe followedto minimizethe

riskof fireor explosionor toprevent property

damage,personalinjury or death.

— Donot storeoruse gasolineor other flammable

vapors and liquids in the vicinity of this or any

otherappliance.

— WHATTODO IFYOUSMELLGAS:

• Donottryto lightanyappliance.

• Donottouch anyelectricalswitch;do not

useanyphoneinyourbuilding.

• Cleartheroom, buildingorareaofall

occupants.

• Immediatelycallyourgassupplierfroma

neighbor’sphone. Followthe gassupplier’s

instructions.

• Ifyoucannotreach yourgassupplier,call

thefiredepartment.

— Installationand servicemustbe performedby a

qualified installer, service agency or the gas

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivrelesinstructionsdonnéesdanscettenotice

pourréduire auminimumle risqued’incendie

ou d’explosion ou pour éviter tout dommage

matériel,touteblessureou lamort.

— Ne pas entreposer ni utiliser d’essence ni

d’autres vapeurs ou liquides inflammables à

proximité de cet appareil ou de tout autre

appareil.

— QUEFAIRESIVOUSSENTEZUNEODEUR

DEGAZ:

• Nepastenter d’allumerd’appareils.

• Netouchez àaucun interrupteur. Ne pas

vousservirdes téléphonessetrouvant dans

lebâtiment.

• Évacuezlapièce,le bâtimentoulazone.

• Appelezimmédiatementvotrefournisseur

degazdepuisunvoisin. Suivez les

instructionsdufournisseur.

• Sivousnepouvezrejoindrelefournisseur

degaz,appelez leservicedes incendies.

— L’installationetl’entretiendoiventêtreassuréspar

uninstallateurou unserviced’entretienqualifié

ouparle fournisseurdegaz.

ADC Part No. 113179-3

American Dryer Corporation

88CurrantRoad

FallRiverMA02720-4781USA

Telephone: +1 (508)678-9000 / Fax:+1 (508) 678-9447

e-mail:techsupport@amdry.com

www.amdry.com

D120

Retain This Manual In ASafe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANTNOTETO PURCHASER”

Informationmustbeobtainedfromyourlocalgassupplierontheinstructions

tobefollowed iftheusersmells gas. Theseinstructionsmustbepostedina

prominentlocationnearthedryer.

FORYOUR SAFETY

Donot storeor usegasoline or

otherflammablevaporsand

liquidsinthevicinityofthisor

anyotherappliance.

POURVOTRESÉCURITÉ

Nepas entreposer niutiliserd’essence

nid’autresvapeursouliquides

inflammablesàproximitédecet

appareilou detoutautre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATE OFPURCHASE________________________________________________________ MODELNO. __________________

RESELLER’SNAME ________________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADCfactory. When ordering replacementparts from the factory,

you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508)

678-9000. Pleasespecify thedryer model numberand serialnumberinaddition tothe descriptionand part number,sothat

your order is processed accurately and promptly.

IMPORTANT

YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OFANY EQUIPMENT PER OSHA

(OccupationalSafetyand HealthAdministration) STANDARDS.

WARNING

CHILDRENSHOULD NOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).

CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.

CAUTION

DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.

FORYOURSAFETY

DONOTDRYMOPHEADSINTHEDRYER.

DONOTUSEDRYER INTHE PRESENCEOFDRYCLEANINGFUMES.

WARNING

UNDERNOCIRCUMSTANCES should the dryerdoorswitch, the lint drawerswitch,

or the heat safety circuit ever be disabled.

“Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.”

«Attention: Au moment de l’entretien des

commandes,étiqueteztous les filsavantde

les débrancher. Des erreurs de câblage

peuvent entraîner un fonctionnement

inadéquatetdangereux.»

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panelsremoved. PERSONALINJURYORFIRECOULDRESULT.

IMPORTANT

PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or

specified in the installation manual included with the dryer.

WARNING

DRYERMUSTNEVER BE OPERATEDWITHOUTTHELINTFILTER/SCREENIN

PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.

Dryer mustnotbe installed or stored in an area where it willbe exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment, which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).

SECTION I

IMPORTANT INFORMATION ...............................................................................3

A. ReceivingandHandling ............................................................................................................... 3

B. SafetyPrecautions ...................................................................................................................... 4

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION.....................................6

A. Specifications ............................................................................................................................. 6

B. ComponentIdentification ............................................................................................................ 8

SECTION III

INSTALLATION PROCEDURES .........................................................................10

A. LocationRequirements ............................................................................................................. 10

B. Unpacking/SettingUp ............................................................................................................... 11

C. DryerEnclosureRequirements .................................................................................................. 13

D. FreshAirSupplyRequirements ................................................................................................. 14

E. ExhaustRequirements ............................................................................................................... 15

F. ElectricalInformation ................................................................................................................ 20

G. GasInformation ........................................................................................................................ 23

H. SteamInformation .................................................................................................................... 27

I. PreparationFor Operation/Start-Up ......................................................................................... 31

J. PreoperationalTests ................................................................................................................. 32

K. CompressedAirRequirements .................................................................................................. 34

L. ShutdownInstructions............................................................................................................... 35

SECTION IV

SERVICE/PARTS INFORMATION ......................................................................36

A. Service ..................................................................................................................................... 36

B. Parts ........................................................................................................................................ 36

SECTION V

WARRANTY INFORMATION...............................................................................37

A. ReturningWarrantyCards......................................................................................................... 37

B. Warranty .................................................................................................................................. 37

C. ReturningWarrantyParts .......................................................................................................... 37

Table of Contents

SECTION VI

ROUTINE MAINTENANCE ..................................................................................39

A. Cleaning ................................................................................................................................... 39

B. Adjustments ............................................................................................................................. 41

C. Lubrication ............................................................................................................................... 41

SECTION VII

MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS ...............................42

A. Phase 7 .................................................................................................................................... 42

B. DualTimer ................................................................................................................................42

SECTION VIII

DATA LABEL INFORMATION .............................................................................43

A. DataLabel ............................................................................................................................... 43

SECTION IX

PROCEDURE FOR FUNCTIONAL CHECK

OF REPLACEMENT COMPONENTS ................................................................44

SECTION X

PHASE 7 OPL SYSTEM DIAGNOSTICS............................................................45

A. Diagnostic(L.E.D.Display)FaultMessages .............................................................................. 45

SECTION XI

OPTIONAL SENSOR ACTIVATED

FIRE EXTINGUISHING (S.A.F.E.) SYSTEM .....................................................47

Installation ...................................................................................................................................... 48

SensorActivatedFireExtinguishing (S.A.F.E.)SystemTheoryofOperation .................................... 51

SystemReset.................................................................................................................................. 51

OPLS.A.F.E. System Check Procedure ......................................................................................... 51

SECTIONI

IMPORTANTINFORMATION

A. RECEIVINGAND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or

optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and

wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect

further before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a

damaged shipment, should be accepted, but the number received and the number refused must be noted

on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carrier’s freight terminal immediately and file a claim. The freight company considers this

concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult

when more than a day or two passes after the freight was delivered. It is your responsibility to file freight

claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

ADC assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)

678-9000.

IMPORTANT: Thedryermustbetransportedand handledinanupright positionatALLtimes.

B. SAFETY PRECAUTIONS

WARNING: Foryoursafety,theinformationinthismanualmustbefollowedtominimizetherisk of

fireorexplosion ortopreventproperty damage,personalinjury, orlossof life.

WARNING: Thedryermust never beoperated with anyofthe backguards,outer tops,or

servicepanelsremoved. PERSONALINJURYORFIRECOULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALLoccupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics. DONOTdryarticles spottedor washedin dry

cleaningsolvents,a combustibledetergent,or“allpurpose”cleaner.

EXPLOSIONCOULDRESULT.

WARNING: DONOT dry rags orarticles coatedorcontaminated withgasoline, kerosene,oil,paint,

orwax.

EXPLOSIONCOULDRESULT.

WARNING: DONOTdrymopheads. Contamination bywaxor flammablesolventswill createa

firehazard.

WARNING: DONOT useheat for dryingarticles thatcontainplastic, foam,spongerubber,or

similarlytexturedrubberlikematerials. Dryinginaheatedbasket(tumbler)maydamage

plasticsor rubberand may bea firehazard.

7. A program should beestablished for the inspection and cleaning of lint in the burner area, exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be determined

from experience at each location.

WARNING: The collectionoflintin the burnerareaandexhaust ductworkcancreatea potential fire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failureto dosowillVOIDTHEWARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switch, the lint drawer switch, or the heat

safety circuit ever be disabled.

WARNING: PERSONALINJURYORFIRE COULDRESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles leftin thedryerafterthedrying and coolingcycleshavebeencompleted can

createa firehazard.

12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE

DRYER.

13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 79 lbs (35.83 kg) of its rated capacity.

WARNING: YOUMUSTDISCONNECTAND LOCKOUTTHEELECTRICSUPPLYAND

THEGAS SUPPLYORTHESTEAMSUPPLYBEFOREANYCOVERSOR

GUARDSAREREMOVEDFROMTHE MACHINETOALLOWACCESS

FORCLEANING,ADJUSTING, INSTALLATION,ORTESTINGOFANY

EQUIPMENTPEROSHA(OccupationalSafetyandHealthAdministration)

STANDARDS.

IMPORTANT: Dryer mustbeinstalledinalocation/environment,whichtheambient

temperatureremains between40ºF (4.44ºC)and 130ºF (54.44ºC).

MAXIMUM CAPACITY (DRY WEIGHT) 120 lb 54.43 kg

TUMBLERDIAMETER 44-1/8” 112.09 cm

TUMBLER DEPTH 40-9/16” 103.02 cm

TUMBLER VOLUME 35.90 cu ft 1,016.57 L

TUMBLER/DRIVE MOTOR 1 hp 0.75 kW

BLOWER/FAN MOTOR 3 hp 2.24 kW

DOOR OPENING (DIAMETER) 31-3/8” 79.71 cm

DOOR SILL HEIGHT 26-5/8” 67.64 cm

WATER CONNECTION 3/4”-11.5 NH

(North America)

3/4” B.S.P.T.

(Outside North America)

DRYERS PER 20’/40’ CONTAINER 3 / 7

DRYERS PER 48’/53’ TRUCK 9 / 10

VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 1,370 lb 621.42 kg

APPROXIMATE SHIPPING WEIGHT 1,430 lb 648.64 kg

AIRFLOW 60 Hz 2,800 cfm 79.29 cmm

50 Hz 2,333 cfm 66.07 cmm

HEAT INPUT 415,000 Btu/hr 104,578 kcal/hr

EXHAUST CONNECTION (DIAMETER) 16” 40.64 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 2.50 cfh 0.07 cmh

INLET PIPE CONNECTION 1-1/4” F.N.P.T.

1” F.B.S.P.T.

(CE and Australia Only)

VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 1,370 lb 621.42 kg

APPROXIMATE SHIPPING WEIGHT 1,430 lb 648.64 kg

AIRFLOW 60 Hz 2,800 cfm 79.29 cmm

50 Hz 2,333 cfm 66.07 cmm

EXHAUST CONNECTION (DIAMETER) 16” 40.64 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 2.50 cfh 0.07 cmh

OVEN SIZE

kW Btu/hr kcal/hr

72 245,729 61,923

VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 1,450 lb 657.71 kg

APPROXIMATE SHIPPING WEIGHT 1,500 lb 680.39 kg

AIRFLOW 60 Hz 2,800 cfm 79.29 cmm

50 Hz 2,333 cfm 66.07 cmm

STEAM CONSUMPTION 450 lb/hr 204.12 kg/hr

OPERATING STEAM PRESSURE 125 psi max 8.62 bar

EXHAUST CONNECTION (DIAMETER) 16” 40.64 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 3.25 cfh 0.09 cmh

BOILER HORSEPOWER (NORMAL LOAD) 13 Bhp

SUPPLYCONNECTION 1-1/4” F.N.P.T.

RETURN CONNECTION 1-1/4” F.N.P.T.

SECTIONII

SPECIFICATIONS/COMPONENTIDENTIFICATION

A. SPECIFICATIONS

Steam Electric Gas

Shaded areas are stated in metric equivalents 4/26/06

NOTE: ADCreserves therighttomakechanges inspecificationsatanytimewithout noticeor

obligation.

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