Allmand MAXI-LITE AS3000 Manuel utilisateur

MAXI-LITE®

AS3000

AUSTRALIAN STANDARD

OPERATOR’S

MANUAL

ALLMAND BROTHERS INC.

P.O. BOX 888

HOLDREGE, NE 68949

PHONE: (308) 995- 4495, 1- 800- 562- 1373

ALLMAND FAX: (308) 995– 5887

ALLMAND PARTS DEPT. FAX : (308) 995– 4883

WWW.allmand.com

PART NO. 103565 REVISED: JANUARY 2012

Not for Reproduction

RECORD IMPORTANT INFORMATION

Recording the equipment information will help, when placing an order for replacement parts and/ or

decals.

Company Equipment No:

Unit model No:

Unit Vin:

Engine Model No: Serial No:

Generator Model No: Serial No:

Accessories:

Not for Reproduction

INTRODUCTION 6

ABOUT THIS MANUAL 6

SAFETY 7-11

SAFETY DEFINITIONS 7

SAFETY PRECAUTIONS 7

SAFETY LABELS 11

TRAILERING, TRANSPORTING AND LIFTING 12-19

PREPARING THE UNIT FOR DELIVERY OR RENTAL 12

CHECK LIST 12

BEFORE TRAILERING/ TRANSPORTING 13

SHUTDOWN-PREPARE FOR TRAILERING 13

TOWER LIGHTS-STOWAGE FOR TRAILERING—VERTICAL 14

TOWER LIGHTS-STOWAGE FOR TRAILERING—LAYDOWN 15

TOWER LIGHTS-REMOVAL FOR TRAILERING/TRANSPORTING (OPTIONAL) 16

TRAILER/TOWING 16

TRAILER COMPONENT IDENTIFICATION 16

TOWING VEHICLE AND HITCH CONSIDERATIONS 17-18

LIFTING THE LIGHT TOWER 18

TRANSPORTING ON A TRAILER 19

GENERAL SERVICE INFORMATION 20-27

EQUIPMENT IDENTIFICATION-VERTICAL 20

EQUIPMENT IDENTIFICATION-LAYDOWN 21

MODELS AND SERIAL NUMBERS 22

TRAILER 22

TABLE OF CONTENTS

GENERATOR 22

ENGINE 22

OVERALL DIMENSIONS 23

SPECIFICATIONS (STANDARD AND OPTIONAL) 22

TRAILER 24

LIGHT TOWER-VERTICAL 24

LIGHT TOWER-LAYDOWN 24

Not for Reproduction

TOWER LIGHTS 25

GENERATOR 25

CAT C1.1 26

OPTIONAL ACCESSORY EQUIPMENT 27

OPERATION 28-38

PRE-OPERATION SETUP 28

WORK SITE CONSIDERATIONS 28

PRE-OPERATION CHECK LIST 28

LEVELING AND STABILIZING THE TRAILER 29

INSTALLING THE GROUND ROD 30

ENGINE OPERATION 31

PRE-START CHECKS 31

ENGINE CONTROL PANELS 31

STARTING THE ENGINE 31

STOPPING THE ENGINE 31

EMERGENCY STOP SWITCH 32

BATTERY DISCONNECT SWITCH 32

AUTOMATIC ENGINE SHUTDOWN SYSTEM 32

TOWER AND LIGHT OPERATION-VERTICAL 32

TOWER AND LIGHT OPERATION-LAYDOWN 32

LIGHTBAR AND LIGHT FIXTURE ADJUSTMENT-VERTICAL 33

LIGHTBAR AND LIGHT FIXTURE ADJUSTMENT-LAYDOWN 34

RAISING AND LOWERING THE LIGHT TOWER-VERTICAL 34-35

RAISING AND LOWERING THE LIGHT TOWER-MANUAL LAYDOWN 35-36

RAISING AND LOWERING THE LIGHT TOWER-ELECRIC LAYDOWN 36-37

ELECTRIC WINCH AUXILLARY HANDLE 37

LIGHT CONTROL PANEL 38

SHUTDOWN PROCEDURE 38

SHUTDOWN 38

MAINTENANCE 39-44

TABLE OF CONTENTS

Not for Reproduction

ENGINE 39

CHANGING AND ADDING ENGINE OIL 39

ENGINE FILTERS 39

ELECTRICAL SYSTEM 39

BALLAST PANEL 39-40

HYDRAULIC PUMP 40

HYDRAULIC OIL SPECIFICATIONS 40

ADDING HYDRAULIC OIL 40

PRIMING THE HYDRAULIC PUMP 40

LIGHT TOWER AND LAMPS 41

CHANGING LAMPS 41

TRAILER 41

FRAME 41

GREASE POINTS 42

TRAILER WHEELS AND TIRES 42

WHEEL BREARINGS 42-43

TRAILER LIGHTING 43

LONG-TERM STORAGE 43

CLEANING 44

CLEANING AND DRAINING THE TRAILER BILGE 44

TROUBLESHOOTING 45

TROUBLESHOOTING CHART 45

MAINTENANCE RECORD 46

WIRE SCHEMATICS 47-50

CAT C1.1 ENGINE 47

60Hz BALLAST AND GENERATOR 16/8 CORD 48

50Hz BALLAST AND GENERATOR 16/8 CORD 49

HYDRAULIC PUMP 50

TAILLIGHTS 51

WARRANTY 52

TABLE OF CONTENTS

Not for Reproduction

INTRODUCTION

ABOUT THIS MANUAL

TAKE TIME TO READ THIS MANUAL THOROUGHLY

This instruction manual provides necessary instructions for the MAXI-LITE AS3000 light tower.

The information found in this manual is in effect at the time of printing. Allmand Bros Inc. may

change contents without notice and without incurring obligation.

Any reference in this manual to left or right shall be determined by looking at the trailer from the rear.

If you are uncertain about any of the information in the manual, contact Allmand service department

at 1-800-562-1373, for clarification.

Not for Reproduction

SAFETY

SAFETY DEFINITIONS

Safety statements are one of the primary ways

to call your attention to potential hazards. Fol-

low the precautions listed throughout the man-

ual before operation, during operation and dur-

ing periodic maintenance procedures for your

safety, the safety of others and to protect the

performance of equipment. Keep the decals

from becoming dirty or torn and replace them if

they are lost or damaged. Also, if a part needs

to be replaced that has a decal attached to it,

make sure to order the new part and decal at

the same time.

Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not

avoided, could result in minor or serious injury.

This safety alert symbol appears

with most safety statements. It

means attention,

become alert, your safety is in-

volved! Read and abide by the mes-

sage that follows the safety alert

symbol.

Indicates a situation which can cause damage

to the equipment, personal property and/or the

environment, or cause the equipment to oper-

ate improperly.

NOTE: provides key information to make pro-

cedures easier or clearer.

SAFETY PRECAUTIONS

There is not substitute for common sense and

careful practices. This information contains gen-

eral safety precautions and guidelines that must

be followed to reduce risk to personal safety.

Special safety precautions are listed in specific

procedures. Read and understand all of the

safety precautions before operating or perform-

ing repairs or maintenance. This safety section

cannot cover every situation that may occur that

is incidental to the use of the equipment.

If you are uncertain about any of the information

in the manual, contact Allmand service depart-

ment at 1-800-562-1373, for clarification.

Not for Reproduction

The safety statements that follow have

DANGER level hazards.

The safety statements that follow have

WARNING level hazards.

 Always check overhead wires

and obstructions before raising

or lowering the light tower.

Allow 10.6 m (35 feet) of

clearance.

ELECTROCUTION HAZARD

 High voltage is present when engine is

running. Never attempt to service electrical

components while engine is running.

 Do not operate the light tower if the

insulation on the electrical cord or other

electrical wiring is cut or worn or if bare

wires are exposed. Repair or replace

damaged wiring before starting the engine.

 Read and understand this Operator’s

Manual, the Engine Operator’s Manual

before operating or servicing the light tower

to ensure that safe operating practices and

maintenance procedures are followed.

UNSAFE OPERATION HAZARD

 Never carry riders on the equipment

FALL HAZARD

MODIFICATION HAZARD

 Never modify the equipment without written

consent of the manufacturer. Any

modification can effect the safe operation of

the equipment.

EXPOSURE HAZARD

 Always wear personal protec-

tive equipment, including

appropriate clothing, gloves,

work shoes, and eye and

hearing protection, as required

by the task at hand.

ROLLOVER HAZARD

 Do not raise, lower or use light tower unless

all outriggers and jacks are positioned on

firm ground.

 Never move or reposition the light tower

while the light tower is extended in the

vertical position.

EXPLOSION HAZARD

 While the engine is running or

the battery is charging,

hydrogen gas is being

produced and can be easily

Ignited. Keep the area around

the battery well ventilated and

keep sparks, open flame and

any other form of ignition out

of the area.

 Always disconnect the negative (-) battery

cable before servicing equipment.

 Only use the starting procedure as

described in the Engine Operator’s Manual

to start the engine.

 Never charge a frozen battery. Always

slowly warm the battery to room

temperature before charging.

 Never permit anyone to install or operate the

equipment without proper training.

 Safety signs and decals are additional

reminders for safe operating and

maintenance techniques.

SAFETY

Not for Reproduction

SAFETY

FIRE AND EXPLOSION HAZARD

 Diesel fuel is flammable and explosive

under certain conditions.

 Never use a shop rag to catch the fuel.

 Wipe up all spills immediately.

 Never refuel with the engine running.

 Store any containers containing fuel in a

well ventilated area, away from any

combustibles or sources of ignition.

The safety statements that follow have

WARNING level hazards.

EXHAUST HAZARD

 All internal combustion engines

create carbon monoxide gas

during operation and special

precautions are required to avoid

carbon monoxide poisoning.

 Never block windows, vents or other means

of ventilation if the equipment is operating in

an enclosed area.

 Always ensure that all connections are

tightened to specifications after repair is

made to the exhaust system.

ENTANGLEMENT / SEVER

HAZARD

 Always stop the engine before be-

ginning service.

 If the engine must be service while it is

operating, remove all jewelry, tie back long

hair and keep hands, other body parts and

clothing away from moving/rotating parts.

 Verify that all guards and covers are

attached properly to the equipment before

starting the engine. Do not start the engine if

any guards are or covers are not properly

installed on the equipment.

 Attach a “Do Not Operate” tag near the key

switch while performing maintenance on the

equipment.

ALCOHOL AND DRUG HAZARD

 Never operate the light tower while

under the influence of alcohol or

drugs, or when ill.

PIERCING HAZARD

 Avoid skin contact with high

pressure hydraulic fluid or

diesel fuel spray caused by a

hydraulic or fuel system leak

such as a broken hydraulic

hose or fuel injection line. High

pressure hydraulic fluid or fuel

can penetrate your skin and

result in serious injury. If you

are exposed to high pressure

hydraulic fluid or fuel spray,

obtain prompt medical

treatment.

 Never check for a hydraulic fluid or fuel leak

with your hands. Always use a piece of

wood or cardboard.

Not for Reproduction

SAFETY

FLYING OBJECT HAZARD

 Always wear eye protection when

cleaning the equipment with

compressed air or high pressure

water. Dust, flying debris,

compressed air, pressurized

water or steam may injure your

eyes.

COOLANT HAZARD

 Wear eye protection and rubber

gloves when handling engine

coolant. If contact with the eyes or

skin should occur, flush eyes and

wash immediately with clean

water.

BURN HAZARD

 light fixtures and some of the

engine surfaces become very hot

during operation and shortly after

shutdown.

 Keep hands and other body parts away from

hot engine surfaces.

 Handle hot components, such as light

fixtures, with heat resistant gloves.

The safety messages that follow have

CAUTION level hazards.

TOOL HAZARD

 Always use tools appropriate for the task at

hand and use the correct size tool for

loosening or tightening equipment parts.

SLIP HAZARD

 Immediately clean up any spilled liquid on

the shop floor.

 Clean up accumulated dirt and debris on the

shop floor at the end of each shift.

The safety statements that follow have

NOTICE level .

 Any part which is found defective as a result

of inspection or any part whose measured

value does not satisfy the standard or limit

MUST be replaced.

 Always tighten components to the specified

torque. Loose parts can cause equipment

damage or cause it to operate improperly.

 Only use replacement parts specified.

Other replacement parts may effect

warranty coverage.

 Clean all accumulated dirt and debris away

from the body of the equipment and its

components before you inspect the

equipment or perform preventative

maintenance procedures or repairs. Oper-

ating equipment with accumulated dirt and

debris will cause premature wear of

equipment components.

 Never dispose of hazardous materials by

dumping them into a sewer, on the ground,

or into groundwater or waterways.

 Retrieve any tools or parts that may have

dropped inside of the equipment to avoid

improper equipment operation.

 Follow the guidelines of the EPA

or other governmental agencies

for the proper disposal of

hazardous materials such as

engine oil, diesel fuel and engine

coolant.

 If any alert indicator illuminates during

equipment operation, stop the engine

immediately. Determine the cause and re-

pair the problem before continuing to oper-

ate the equipment.

Not for Reproduction

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