All4solar 2HP24V Manuel utilisateur

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

Operator’s Manual Version 2.0

Electric Solar Outboard Motor System

2HP24V “plug & go”

Distribution:

all4solar ABN 61 832 274 764

123 Harbour Drive | Trinity Park 4879 (Australia)

 0400275866 | in[email protected]om.au |www.all4solar.com.au

–

JUNCTION BOX

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

Dear Customer

Congratulations! You purchased a high quality product with exceptional performance. To ensure

this for many years, we kindly ask you to read this document carefully and familiarize yourself with

the motor before using it.

This manual has been compiled to help you install and operate your all4solar outboard motor

system with safety and pleasure. It contains details about the motor, the solar panel and the

batteries as well as for all equipment supplied and information on its installation, operation and

maintenance.

Please note, that incorrect installation and operation can cause severe damages or injuries and will

void any warranty from the supplier.

We wish you a lot of pleasure with this unique „green power“ system.

Your all4solar - Team

Please note the following information in this handbook and report these, as well as any change of

ownership to all4solar (service@all4solar.com.au) within 4 weeks of purchase to register for full

warranty entitlement.

 Owner: ………………………………….

 Phone/Email: ………………………………….

 Date of purchase: ………………………………….

 Dealer/point of sales: ………………………………….

 Serial number motor: ………………………………….

 Type:  24 V tiller 86 lbs

 Main use:  saltwater  freshwater

Check the actual status of any used

motor before purchase – send an email

to [email protected] indicating

the serial or order number.

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

Contents

1) Hazard communication .................................................................................................................................. 4

1.1 Hazard signs .................................................................................................................................. 4

1.2 Unpacking ...................................................................................................................................... 4

1.3 Eligibility of the boat ....................................................................................................................... 5

1.4 Preparation of material .................................................................................................................. 5

2) Installation on the boat .................................................................................................................................. 6

2.1 Installation to the transom .............................................................................................................. 6

2.1 Electric power supply ..................................................................................................................... 7

2.2 Safety sticker ................................................................................................................................. 8

2.3 Warranty information operation / installation ................................................................................. 8

3) Installation of the solar power system ........................................................................................................... 8

3.1) Solar panels installation .................................................................................................................... 8

3.2) Operate solar system ........................................................................................................................ 9

3.3) Display & switches .......................................................................................................................... 10

3.4) Battery ............................................................................................................................................. 10

4) Area of operation ......................................................................................................................................... 11

5) Operate the all4solar outboard motor .......................................................................................................... 11

5.1) Turn-on procedure .......................................................................................................................... 12

5.2) Drive forward................................................................................................................................... 12

5.3) Reverse ........................................................................................................................................... 12

5.4) Trim the motor ................................................................................................................................ 13

5.5) Main fuse ........................................................................................................................................ 14

5.6) Swimming & passengers ................................................................................................................. 14

6) Maintenance & inspection ........................................................................................................................... 14

6.1) Service, spare parts ......................................................................................................................... 14

6.2) Service chart .................................................................................................................................... 15

7) Boat transport & trailering ............................................................................................................................ 15

8) Warranty ...................................................................................................................................................... 15

9) Technical data ............................................................................................................................................. 16

9.1 Motor ................................................................................................................................................. 16

9.2 Batteries (lead acid) Lithium (optional) .................................................................................. 16

9.3 Solar system ..................................................................................................................................... 17

9.4 Energy consumption ......................................................................................................................... 17

10) Spare parts ................................................................................................................................................ 17

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

1) Hazard communication

Before operating your motor you have to carefully read and understand this operator’s manual, even

installation and operation of the system is simple.

As you read this manual, please note the hazard warnings which alter you to safety precautions related to

unsafe conditions or operating procedures. We have included these warnings because we are concerned

about your safety.

1.1 Hazard signs

DANGER Calls attention to immediate hazards that WILL result in severe personal injury or

death.

WARNING Identifies hazards or unsafe practices that COULD result in severe personal injury or

death.

CAUTION Indicates hazards or unsafe practices that COULD result in minor personal injury or

product or property damage.

INFO Indicates important information for a safe and easy operation or highlights special

circumstances.

For any third party equipment not supplied by all4solar read the operations and instructions manual as well

as the safety recommendations of those suppliers.

If at any point you do not understand this documentation or explanations seem unclear, do not proceed the

installation or operation prior to contacting your aquawatt dealer!

1.2 Unpacking

WARNING

Do not leave any small parts unattended as small children and animals could drown.

If any part of the system is damaged, do not install or operate. Contact your aquawatt dealer and do not

connect or use the system.

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

Parts supplied (depends on type of order)

FULL KIT:

1 outboard trolling motor 24 V / 1150 W output / 1250 W input

1 propeller, stick and nut

1 solar panel 24 V / 120 W (or as per order) with solar controller

2 lead acid batteries 12 V / 50 Ah (or 100 Ah or lithium power pack as per order)

1 main box with switch & fuse (60 A) (optional battery monitor)

Cables with plugs attached - all prewired ready to go (if a full kit is ordered)

Optional: Battery boxes / digital battery monitor

1.3 Eligibility of the boat

WARNING

Only install your motor to boats where the installation of a motor is allowed and which can carry the weight of

the motor, the batteries and if installed on the boat, the solar system.

Motor weight 11 kg

Solar panel weight 12 kg (incl. controller) for 120 watt or 16 kg for 200 watt

Batteries weight 35 kg lead acid (incl. main switch / fuse) / app. 12 kg for 1 KWh lithium

Shipping weight approx. 64 kg

 Do not start your motor unless the motor is safely installed on the boat.

 Do not operate the motor out of the water, as the rotating propeller could cause severe injuries

or damage.

 The propeller needs to be at least 10 cm under water when operated.

 Place the batteries at a position, that balances the boat under cover. Do not expose battery cables

switch and fuse to salt water.

 Fix the batteries with suitable straps to the hull.

 Do not expose the control box of the motor, the batteries, the switch or the solar panel and

charge controller to salt water.

Even no license or registration is needed to operate this motor in Australia, always ensure safe operation

and carry the necessary safety gear. Even this motor is able to move quite heavy boats, it is not suitable to

be used as main propulsion system on open waters, in stormy conditions or for boats over 500 kg of weight.

Always check the battery charge level before traveling.

1.4 Preparation of material

To install and operate this system you do not need any tools or equipment.

Check, if all material is supplied (see 1.2)

Fix the propeller to the outboard motor.

- Fix the stick trough the hole in the shaft

- Put lots of marine grease to the shaft

- Put the propeller on the shaft to the stick

- Fix the propeller with the nut

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

WARNING

The incorrect connection of plugs can cause short circuits, injuries and damages to the system. Do not

expose the batteries, main switch / fuse and plugs to water.

IMPORTANT: If the lead acid batteries are delivered directly from a third party supplier, the cables

with the grey plug are not fixed to the battery poles. You then need to fix the lugs to the poles with a 6-8 mm

bolt. The RED cable to positive (+) and the BLACK cable to negative (-).

2) Installation on the boat

2.1 Installation to the transom

Place the motor with the mounting bracket to the middle of the transom top. If the motor is used on the side

of the boat, note that this could result in dangerous movements of the hull. Fix the clamp bolts. Do not over

tighten. Spray with metal parts with silicon on a regular bases.

Adjust the height and the resistance to turn the motor with the two screws fixed to the shaft. Do not over

tighten to avoid damage to the fiberglass shaft.

If any problem shows with the correct installation, you need to contact an authorized specialist.

To fix the motor to the transom, tighten the clamp bolts. Do not overtighten!

To charge the batteries plug a 24 V

charger or a 24 V solar panel to one of the

two loose grey plugs. You can use the

motor with the solar panel attached (not

with a charger attached). If you only need

one of the plugs, remove the other one.

Switch of the main switch before

installation.

Plug the two

12 volt

batteries to

the main

board (two

grey plugs)

or for lithium

the battery

pack (24 V)

to the single

plug.

Plug the motor to the main board into one

of the two loose grey plugs. If only one

is installed, also use for the charger.

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

INFORMATION

Secure the motor to the hull with a cable to the mounting bracket to prevent loss during installation or de-

installation process.

2.1 Electric power supply

CAUTION

The motor may only be connected to onboard power systems and accessories of 24 volts which comply with

the CE / ISO standard.

Between the battery and the solar panel / motor a main 50 A switch and a 100 Amp

fuse (suitable for 24 volts DC ) has to be installed.

 The cables and plugs are suitable to be used for 50 A / 24 Volts or 5 A/ 25 Volts. The use of

other cables will void the warranty.

 The operator has to have access to the main / emergency switch at all times!

 The motor is supplied with 50 A plugs. All connections have to be mounted at a dry place

under deck / covered against rain and sea water.

 The maximum battery idle voltage may not be higher than 28.5 volts DC.

 The minimum battery voltage 22 volts DC.

Operation is only allowed with a battery power supply. The direct supply from solar panels (other than the

supplied ones), generators or battery charges can damage the system. If the battery is charged by a battery

charger, the motor should be disconnected from the main board.

Only use battery chargers and equipment, suitable for the use in the marine environment. The safe

installation and operation is not part of this manual.

For the installation and operation of the included solar power system see section 3.

Always secure batteries to the hull with suitable straps.

(Picture for demonstration only)

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

2.2 Safety sticker

The following safety sticker is recommended to be fixed to the system close to the main switch. The operator

is responsible for a safe installation, operation and proper indication of any dangerous parts.

2.3 Warranty information operation / installation

Incorrect installation, use of unsuitable accessories or variations in voltage voids the warranty.

Electrolysis is the decomposition of metals exposed to an electric current. When your boat is connected to a

shore power AC electrical system, it is also connected to an earth ground circuit. This can cause an

electrolytic current which causes the decomposition of all submerge metal. The manufacturer’s warranty

does not cover corrosion. Check the system periodically.

3) Installation of the solar power system

3.1) Solar panels installation

The supplied solar panels are suitable for outdoor use. If exposed to salt water, wash down with fresh water.

If installed to a boat, protect screws and other metal parts from corrosion. Do not expose the charger at the

back of the panel to water. Keep all connections dry.

COMPONENTS

 Folding solar panel kit / 2 x 12 volts panels

 Charge controller 24 V / 10 A attached to the solar panel

 Cable and plug (or clamps)

 Bag to store the panel

INSTALLATION

 Locate a clear area free from any over handing obstructions

 Remove solar panel kit from the transport bag

 Unclip the two latches on the side of the unit and fold panels outward. Extend the two

steel - stands to their maximum length and lock in position.

 Place solar panel kit in position to face the sun.

 To obtain maximum output it is suggested that the panels are regularly repositioned to track the

suns movement throughout the day.

 If mounted on a boat, make sure, the panels are securely fixed and not directly exposed to sea

water.

all4solar 2HP24V outboard motor operator’s manual

Version 2.0 EN | 01.01.2015 | copyright by all4solar

 Fully extend the cable fixed to the main board and connect to the solarpanel with the black plug.

The solarpanel produces electricity as soon as there is light shining on the panels. So only connect to the

main switch, if the batteries are installed as per instructions.

3.2) Operate solar system

OPERATION

 Green light on the charge controller indicates that the battery is fully charged.

 Yellow light on the charge controller indicates that the battery is being charged.

 Red charge light on the charge controller indicates that the battery is under charged.

 The three red lights on the right indicate the charge state of the battery.

 The red lights also light, when no battery or charge is connected to the solar panel.

 The charge controller ensures that a steady charge is supplied to the battery and protects the

battery from overcharge.

 At night, there is no need to disconnect the solar panel from the batteries.

 The Load – light is not used, as no load should be directly connected to the charge controller.

NOTE

 It is normal during operation for both the green & yellow lights to flash.

This is due to the output changing with the conditions.

 Do not connect other solar panels to the charge controller.

 Dust & dirt should be swept off the panel surface using a soft, wet cloth to wipe the panel

surface. It is recommended that any bird droppings are removed as soon as possible as well as

salt water, as this could lead to corrosion.

 If the lead is extended this can result in a loss of voltage and insufficient power transferred from

the solar panels to charge the battery.

 Solar panel is waterproof, the charge controller is not waterproof and should not be exposed to

rain. If installed outside, always make sure, the controller is on the dry side.

 To charge single 12 volt batteries the wiring of the solar panels to the controller have to be changed from

serial to parallel. Please note that changes to the supplied products can void the warranty.

all4solar 2HP24V outboard motor operator’s manual

Connections: + solar 24 C / - solar 24 V / + battery 24 V / - battery 24 V / (load +/- 24 V)

3.3) Display & switches

The motor controller box is equipped with an LED – battery indicator.

If the green lights are all of, the motor should not be used to avoid

under charge of the batteries (below 20.5 V).

Even we use deep cycle batteries,

the life of the batteries can be extend by not undercharge too often.

IMPORTANT: For lithium batteries the indicator shows high charge until

batteries are down to 25% and then drop quickly. Always start with

fully charged batteries and calculate power consumption for the trip.

If not used, unplug the motor from the main board.

The main battery switch disconnects motor and solar panel from the batteries.

If a battery monitor is ordered, see separate instructions.

3.4) Battery

We supply two batteries. The batteries are connected in series (2 x 12 V = 24 V). If more batteries need to

be connected to the system, make sure, that only 24 V DC is suitable to operate this system. Operation at 12

volts is possible, but lowers the power output and the battery level will not be indicated correctly.

WARNING

 The batteries need to be installed upright.

 Always fix the batteries to the hull before operating the boat.

 Do not operate, if the batteries are empty (see 3.3).

 Batteries and connections should be protected from water.

 The batteries do not need any maintenance, but should be kept charged at all times. If the batteries are

undercharged, they should be recharged immediately.

State of battery charge

Charge lights

The batteries are equipped with cables and

grey 50 A plugs which connect them with the

main board. The batteries can be pluged to any

of the two plugs. If other batteries are used,

make sure, you connect the red cable to the

positive connection and the black cable to the

negative connection. Voltage not to exceed 24

Volts nominal.

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