Aladdin DH07 Manuel d'instructions

DH07 shown

Manual P/N 92448

Rev. G 04/02/2009

DH07, DH07A/DH08, DH08A

CONVECTED AIR

DISH HEATERS

(9" Dishware)

INSTALLATION, OPERATION & MAINTENANCE MANUAL

Changes may be made to the information in this document without notication.

CONTENTS

I. MODELS

II. RECEIVING INSPECTIONS

III. INSTALLATION

IV. ELECTRICAL

V. START-UP

VI. CLEANING

VII.

TROUBLESHOOTING

VIII.

PARTS LIST / DIAGRAMS

IX. PREVENTATIVE MAINTENANCE

X. SERVICE

XI. WARRANTY

DH07 / DH08 CONVECTED AIR DISH HEATERS

(9" Dishware)

DH07 / DH08

CONVECTED AIR DISH HEATERS

(9" Dishware)

NOTE: All Aladdin® units are factory tested for performance and certied free from defects and customer

ready prior to shipment.

You should carefully inspect your

Dish Heater

to assure that no damage has occurred in transit. If however,

damage is detected see the following damaged goods policy. Under no condition may a damaged unit be

returned to Aladdin Temp-Rite without rst obtaining written permission (return authorization). No credit will

be issued for claims not reported to Aladdin within ten (10) business days from receipt of shipment.

I. MODELS

II. RECEIVING INSPECTIONS

The Aladdin Convected Air Dish Heaters are available in two capacities. These units are designed specically

for use with a wide variety of 9” china and Alacite® dishware only.

(Not recommended for any type of pellet bases.)

The Aladdin Convected Air Dish Heaters are mobile, modularly designed products which are able to be used indepen-

dently or in conjunction with other units in a tray line arrangement.

Aladdin Sales Codes DH07 DH07A DH08 DH08A

Number of Stacks 2 2 3 3

Capacity per Stack 60 60 60 60

Capacity (Total) 120 120 180 180

Overall Dimensions:

Length 33 3/4" 33 3/4" 47 1/8" 47 1/8"

Width 24 1/2" 24 1/2" 24 1/2" 24 1/2"

Height 42 13/16" 42 13/16" 42 13/16" 42 13/16"

Electrical Requirements:

Voltage / Phase 208V /1 240V /1 208V /1 240V / 1

Amperage 16 14 16 14

Cycle 60 60 60 60

NEMA Plug Conguration ………………………6-20P………………………

Approximate Shipping Weight 270 lbs. 270 lbs. 300 lbs. 300 lbs.

NOTE: The installation instructions are similar for all the heaters.

A. All models are equipped with a self-leveling mechanism that is removable through the top of the unit

so that adjustments can be made to the tension springs. By adding or removing springs, the proper

dispensing height can be obtained. Refer to the table on page 7 to adjust the DH07 or DH08 to dispense ei-

ther 9" china or Alacite® dishes. (The heaters are factory preset for china dispensing) Adjustments should be

done as part of the initial equipment set-up or when a change of dinnerware occurs.

III. INSTALLATION

ALADDIN DAMAGED GOODS POLICY

There are two types of damaged merchandise:

A. VISIBLE DAMAGE OR SHORTAGE

B. CONCEALED DAMAGE

A. VISIBLE DAMAGE OR SHORTAGE - (All claims should be reported within 10 business days)

1. Receiver should refuse the damaged portion of the shipment.

2. Receiver should sign the bill of lading indicating (delivery receipt) what merchandise is being “refused due to

damage” and have the driver initial the notation.

3. Receiver should note any shortages on the bill of lading (delivery receipt) in the same manner.

4. Receiver should contact Aladdin Customer Service at 1-800-888-8018 and alert them to the situation.

B. CONCEALED DAMAGE- (All claims should be reported within 10 business days)

Any receiving operation should inspect for this type of damage.

IF PRODUCT IS DAMAGED

1. Receiver should hold the shipping container and its contents in the same condition as when the damage was

discovered insofar as possible and call the delivering carrier to arrange

onsite inspection within 10 days of delivery.

2. Receiver should contact Aladdin Customer Service at 1-800-888-8018 for claims processing after inspection has

been completed.

DH07 / DH08

CONVECTED AIR DISH HEATERS

(9" Dishware)

IV. ELECTRICAL

Refer to the specications data on page 4, the serial tag, your local code or the National Electrical Code

to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage

and amperage must be available for connection of the line cord. All dish heaters are provided with a

NEMA plug type 6-20P.

To prevent electrical shock hazard, the main power switch must be turned to "off "

position and the heater disconnected from the power source whenever performing

service or maintenance.

Every heater is tted with a grounded power cord and must be connected to a properly

grounded receptacle. Each receptacle must be wired to a dedicated circuit breaker

rated at not more than 20 amps.

B. If you are dispensing Alacite® dishes a spring adjustment will be required, proceed as

follows. Lift elevating mechanism assembly up and out of stainless steel cabinet. Set it on

the oor. Disconnect but do not remove any unnecessary springs from the elevator carrier

and replace mechanism back into the heater. (See chart on page 7 for correct spring

arrangement.)

See ELECTRICAL (section IV) and START-UP (section V) before plugging unit into power supply.

Hazardous voltage inside back of cabinet. Only qualied personnel totally familiar

with electrical circuits, service manual and service procedures should open or work

inside unit.

!WARNING

A. OVERVIEW

These units are designed to heat china or Alacite® plates. Once the unit is turned on, the fan motor, heater and

power indicator light will come on. There is a power indicator light to let the operator know the power is on. The

fan motor will begin to circulate the heated air in and around the plates in a convection process that promotes a

quick and even heat absorption by the dinnerware.

Once the air inside the cabinet has reached the desired and preset temperature, the thermostat will continue to

maintain this temperature by regulating the power to the heater. The fan motor will run as long as the unit is ener-

gized.

B. LOADING

Load carrier tray by carefully stacking the dishes in each cavity. Always keep the load leveled on the carrier or it

may bind. Never try to exceed the recommended dish capacities that are shown in the chart below. The fan motor

will begin to circulate the heated air in and around the plates in a convection process that promotes a quick and

even heat absorption by the dinnerware.

V. START-UP

No type of pellet base should be heated in these dish heaters. Failure to observe this

warning could result in damage to bases or risk of re.

Round Plates

Style Dimensions Aladdin Springs Total Capacity

Part #s Required DH07 DH08

China

9" Diameter J300 8 120 180

9" Diameter J361 8 120 180

9" Diameter J461 8 120 180

9" Diameter J561 8 120 180

Alacite®

9" Diameter K95 6 120 180

9" Diameter K97 6 120 180

9" Diameter K98 6 120 180

!CAUTION

Do not adjust thermostat above 190°for Alacite® plates as this may cause yellowing

and/or damage to the plates.

!WARNING

DH07 / DH08

CONVECTED AIR DISH HEATERS

(9" Dishware)

VI. CLEANING

C. POWER

Set the power switch to the "ON" position. The power switch will light up when the unit is on.

Keep the cover closed completely to insure proper and efcient heating.

Depending on the stack size, and dish material, the heating time will vary. The heater should always be

turned on 60 to 90 minutes before dispensing. Generally, china dishes will heat quicker than Alacite®.

D. DISPENSING

After the unit is turned off or unplugged, the dishes remaining inside the unit will remain hot for some time.

Leave the lid open to allow the unit and its contents to cool.

E. ADJUSTING THE THERMOSTAT

All models are shipped with a factory preset of 190˚F ( Max setting 220˚F). The thermostat can be adjusted, by dial

control located behind the rear panel, to adjust

1. Unplug the unit

2. Remove the rear cover

2. Adjust thermostat dial to the desired setting

3. Replace the rear cover

4. Plug unit back in to an outlet

The following procedures should be followed during the regular cleaning regimen on all of the dish heaters.

1. Turn the unit off and disconnect the plug from the outlet, and allow the cabinet to cool.

Remove plug by pulling it straight out. Never pull on the cord.

2. Pull the elevator mechanism up and out, place it on a work surface.

You can now wipe down the mechanism with a damp cloth to clean it.

Operators should always wear gloves or use plate lifters when dispensing dishes.

!CAUTION

3. Clean out any debris inside the cabinet and wipe the cabinet down with a damp cloth.

4. Place the elevator mechanisms back inside the cabinet and clean the outside of the cabinet with a mild, non-

abrasive soap or detergent in a warm water solution. A commercial stainless steel cleaner can also be used for

this procedure.

5. After the heater has been thoroughly cleaned and dried with a soft cloth the plug can be replaced.

NOTE: Do not use abrasives, harsh chemicals, or chlorine products for cleaning.

Do not steam or pressure clean or hose down the cabinet. This could damage the

equipment and possibly cause an electrical shock to the operator.

Repairs to be done by qualied service personnel only.

VII. TROUBLESHOOTING

TROUBLESHOOTING SECTION CONTINUED ON NEXT PAGE

!WARNING

COMPLAINT PROBLEM SOLUTION

A. Unit does not operate and no lights are on 1. No power 1. Make sure plug is connected and switch is ON.

Check for power to the receptacle

2. Bad power switch 2. Replace power switch

3. Loose wiring 3. Check and secure wiring

B. Unit heats, but fan does not operate 1. Defective motor 1. Replace motor

2. Jammed or loose fan blade 2. Replace or tighten blade

3. Loose wiring 3. Determine fault and correct

C. Unit does not heat, but fan operates 1. Defective heating element 1. Replace heating element

2. Open high limit switch 2. Replace switch. Check for causes before restarting equipment

3. Loose wiring 3. Check and secure wiring

D. Plate temperature is too low, fan operating 1. Thermostat set too low 1. Readjust thermostat

2. Jammed or loose fan blade 2. Replace or tighten blade

3. Cover is open 3. Close cover

DH07 / DH08

CONVECTED AIR DISH HEATERS

(9" Dishware)

VIII. PARTS LIST/DIAGRAMS

ITEM

DESCRIPTION ALADDIN

PART #

DH07

Qty.

DH08

Qty.

1Lid assembly-End 92496 2 2

2 Lid assembly-Center 92497 -1

3 Hinge, RH & LH 92203 2 3

4 Switch guard 96394 2 3

5 Lid handle 92500 2 3

6A Push/Pull 99594 1 1

6B Push/Pull handle for units before

March 2009

92501 - -

7Rear louvered panel DH07 92502 1 -

8 Rear louvered panel DH08 92503 - 1

9Cord-10 foot length 94837 1 1

10 Plug- NEMA 6-20 straight blade 92504

1 1

11 Plug-NEMA L6-20 twist lock 29781 1 1

12 Switch kit 93989 - -

12a On/off switch 97539 1 1

ITEM

DESCRIPTION ALADDIN

PART #

DH07

Qty.

DH08

Qty.

13 Motor-208/230V,60hz.1ph. 3200 rpm 92506 1 1

14 High limit switch-257°F manual reset 92507 1 1

15 Thermostat-85-220 °F92508 1 1

16 Knob, Thermostat-85-220 °F92509 1 1

17 Heating element-208V 92510 1 1

18 Heating element-240V ("A" Models

only)

92511 1 1

19 Fan Blade, 5/16" bore 92512 1 1

20 Caster 5" swivel 92515 2 2

21 Caster 5" swivel with brake 92516 2 2

22 Elevator spring 92517 16 24

23 Elevator bushing 92518 8 12

24 Elevator guide rod 92519 46

25 Elevator assembly 92520 2 3

26 Corner bumpers 93052 4 4

NOTE: Corner Bumpers are used in place of wrap around bumpers on units manufactured after August 1999.

COMPLAINT PROBLEM SOLUTION

E. Plate temperature is too high, fan is operating 1. Thermostat set too high 1. Readjust thermostat

2. Closed thermostat 2. Replace thermostat

3. Closed high limit switch 3. Replace high limit switch

F. Cover is loose 1. Hinge screws are missing or loose 1. Replace or tighten screws

G. Elevator Binds 1. Improper springs 1. Check springs chart and use correct number of

springs. Make sure identical number and size of

springs are on each side of elevator

2. Debris on guide rods 2. Clean off debris

H. Cabinet does not roll easily 1. Debris on wheel or axle 1. Clean out debris

2. No lubrication 2. Lubricate axles with load bearing grease.

Lubricate swivel bearings with 30-weight oil.

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