Ageo DP3000R Manuel utilisateur
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
OPERATING MANUAL
For type DP3000R+MRE+ SA
Arbor/ mandrel press
with ratchet drive,
with return stroke support (return stroke unit)
and ram clamping (locking device)
Machine no.:
Contents:
Operating instructions
Copyright
EC Declaration of Conformity
Spare parts list Z DP 30.10026.1
Dimension sheets for your press type can be found in
the Download Centre of our homepage
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
1. introduction
2. installation of the press
3. operation
3.1. extension safety device
3.2 Adjustment of the extension safety device (pre-tensioning
force)
4. warnings
5. performance and maintenance
6. accessories
6.1. slotted washer
6.2. tool mounting hole (similar to DIN 810)
6.3. rectangular table
6.4. anti-rotation lock of the rack
6.5. depth stop
6.6. underframe
6.7. rack locking device
6.8. mechanical ram return stroke support
6.9. maintenance work on the mechanical ram return support
7. copyright and technical documentation
Operating instructions for arbor press
with ratchet drive + integrated return stroke support + ram locking
device.
1. Introduction
The AGEO arbor press is a machine tool design that has proven itself in everyday use for decades and
is mainly used for pressing in and out rotary arbors, bushings, roller bearings, bolts and pins as well
as for assembly work.
The machine is designed as a stable welded construction with MSH profile (rectangular tube).
The proven AGEO press mechanism is integrated in a bolted-on cast head and is operated by a
ratchet lever.
The integrated plunger / rack and pinion locking mechanism enables, for example, the safe assembly
of spring assemblies or gluing work with pressurisation (for further information see point 6.7).
An integrated return stroke support enables the operator to return the press to the starting position
with less effort (for further information see points 6.8 + 6.9).
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
2 Setting up the press
When setting up the press, ensure that the press body rests flat and flush. Furthermore, the press
body must be secured against uncontrolled movement with suitable fasteners.
If the press is mounted on a base frame, this must also be secured to the floor.
If the installation surface is uneven and not sufficiently secured, the stability of the
press may be lost, resulting in increased danger of crushing and shearing of body
parts!
When lifting and transporting the press, the applicable accident prevention regulations and the
generally recognised rules of technology must be observed.
The press is equipped with 2 eyebolts (Item 40) which make it safer to transport the press with the
help of a load crane.
Accident prevention regulations "General regulations" BGV A1
"Cranes" BGV D6 (VBG 9)
"Operating work equipment" BGR 500, Chap. 2.8
DIN standards "Lifting appliances, load lifting devices" DIN 15003
"Eye hooks, quality class 5" DIN 7540
"Shackles“DIN 82101
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
3. Operation
Before putting the press into operation, all bare parts must be cleaned of anti-corrosion agents. The
moving parts must always be kept lightly greased.
The press is operated by the hand lever (pos.24) and the hand wheel (pos.31) on the press head
(pos.18). When the hand lever is actuated, the toothed rack (Pos.2) moves downwards and executes
the working stroke.
After completing the stroke, the hand lever (Pos.24) must be returned to the upper starting position
(rest position) by the operator. When doing so, make sure that the unlocking bolt (Pos.36) is re-
inserted into the recess of the cam disc (Pos.20) (please always keep the unlocking bolt lightly
greased).
Now, by operating the handwheel (pos.31), the rack (pos.2) is moved back to the desired position
(observe pretensioning force (3.2)). The return stroke support assists the upward movement so that
the worker is relieved.
When the press is not in use, the rack must always be lowered so that it cannot move by itself.
Danger from crushing and shearing of body parts!
3.1 Rack extension safety device
The rack (Pos.2) is secured against automatic extension by fitting 2 disc springs (Pos.57). These disc
springs are arranged between the press head (Pos.18) and the hand wheel (Pos.31). The cup springs
are pretensioned by means of a washer (item 23) and a hexagon head screw (item 52) M10 (SW 17).
This pre-tensioning creates adhesion or friction between the pinion shaft (Pos.3) and the press head
(Pos.18), which prevents the pinion shaft (Pos.3) from rotating under the own weight of the rack
(Pos.2) and the rack from moving downwards.
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
3.2 Adjusting the extension lock (pre-tensioning force)
Due to the pre-tensioning, a higher actuating force must be provided for upward or downward
movements of the rack (pos. 2). If the pretensioning force was not set according to the rack and tool
weight, automatic extension may occur.
- Adjusting screw (Pos.52) (hexagon head screw)
- Adjusting screw (Pos.52) (hexagon head screw)
+ Preload is increased
- Preload is reduced
- Check the operation of the extension lock, readjust if necessary.
As this movement is uncontrolled, non-observance may result in an increased risk of
injury to the operator or to persons directly at the machine!
4. Warning notices
WARNING!!!
Under no circumstances may a tube extension or similar be pushed onto or attached to the hand
lever to increase the force on the gear rack, as otherwise there is a risk of breakage (overload) or
injury (if the components fail).
Normal operation is no longer possible under these circumstances and the risk of damage and
injury from the hand lever is considerably increased.
The handwheel for adjusting the rack may only be operated when the hand lever is in its upright
starting position (gear disengaged), otherwise it will move downwards with the rack! Risk of injury!
All persons working on the machine must be informed of this.
The manufacturer is not liable for any operation contrary to these operating instructions
and for any damage caused as a result!
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
5 Performance and maintenance
This press is designed for a maximum pressure capacity of:
DP 3000R - 30kN (approx. 3,000 kg)
The press must be lubricated lightly with a grease gun at the grease nipple located on the press head
(pos. 18) approximately every 10 - 14 days. To increase the service life, always keep the toothed rack
(pos. 2) lightly greased and clean. Dirt or damage to the toothing of the toothed rack must be
avoided at all costs, as this may cause further damage to the pinion shaft (Pos.3) and impair or make
impossible the further operation of the press.
Parts and components of the press that have reached the end of their service life, e.g. due to wear,
corrosion, mechanical stress, fatigue and/or due to other effects that are not immediately apparent,
must be disposed of properly and professionally after disassembly in accordance with national and
international laws and regulations.
The same applies to auxiliary materials in use such as oils and greases or other substances.
The conscious or unconscious re-use of used components such as pinion shafts, ratchet
wheels, ratchet pawls, etc. may endanger persons, the environment and machinery
and equipment. The corresponding locally applicable operating regulations must be
observed and applied.
Work or repairs may only be carried out by skilled personnel who, due to their professional training,
experience and instruction, have sufficient knowledge of:
- Safety regulations,
- accident prevention regulations,
- guidelines and recognised technical rules (e.g. VDE regulations, DIN EN standards).
regulations, DIN EN standards).
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
The skilled workers must:
- be able to assess the work assigned to them, recognise possible dangers and avoid them,
- be authorised by the safety officer to carry out the required work and activities.
In the case of possible orders for spare parts, the following must be indicated:
- Press type,
- machine number and
- year of manufacture
of the press.
You will find these on the type plate on the machine itself.
6. Accessories
6.1 Slotted disc
This press is equipped as standard with a rotatable slotted disc (pos.25), which serves as a support
for the rack (pos.2) and with its four drop-through slots of different widths can be a quick helper to
press bearings, sleeves, rings or bushings of shafts or similar out or in.
DP 3000R - 35, 50, 65, 80mm
Danger from crushing and shearing of hand or finger!
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
6.2. Tool mounting bore / hole (similar to DIN 810)
The rack (pos.2) of the arbor press can be provided with an additional fitting hole (H7) in order to fix
an appropriate tool for applications.
The tool mounting hole is centred on the underside and the tool can be secured against falling out by
means of a grub screw (Pos. 46) located on the side.
Please note that the total weight of the rack changes due to the tool used and that the pre-tension of
the extension lock may have to be readjusted.
The size of the tool mounting hole with retaining screw on your machine is designed with the
standard bore Ø 32H7.
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
6.3 Rectangular table
Various rectangular tables are available for your arbor press with a T-slot (DIN 650) instead of the
rotating slotted plate. This is suitable for clamping fixtures and tools.
The rectangular table is mounted so that the T-slot is in the centre of the rack.
DP3000R Bedienungsanleitung, mit Ratschenantrieb, Stößelrückhubunterstützung und Stößelklemmung (2023) ENGL.
6.4 Rack rotation lock
The rack anti-rotation device prevents torsion forces from occurring in the installed tools during
bending and/or joining work, which on the one hand would be detrimental to the accuracy of fit of
the workpiece and on the other hand could damage the pinion shaft and rack.
6.5 Depth stop
The AGEO depth stop for your arbor press of the DP, DP-R and DP-HR series impresses with its solid
construction and easy handling. It is basically used as a stroke limiter and is set to the desired
dimension in just a few steps.
The AGEO depth stop can be adjusted in height and also fixed again by the operator in just a few
steps by opening the clamping lever. With the help of a hexagonal spanner (spanner size depends on
the press type), the adjusting screw with lock nut on the rear side of the depth stop can be
additionally adjusted by loosening it.
After the adjustment process and the commissioning of the press, both the
After the adjustment process and commissioning of the press, both the clamping lever and the nut
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