AGCO GLEANER 3000 Manuel utilisateur

HEADER

OPERATOR’S MANUAL

GLEANER®

Model 3000 Corn Header

F0204e73

SERVICE MANUAL

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79023084 A Rev. 1-i

CONTENTS

GLEANER®

Model 3000 Corn Header

79023084 A Rev.

CONTENTS

GENERAL INFORMATION ................................................................................................................................. 1-1

ADJUSTMENTS ................................................................................................................................................. 2-1

SERVICE GENERAL .......................................................................................................................................... 3-1

SERVICE - FRAME GROUP .............................................................................................................................. 4-1

SERVICE - ROW UNIT ....................................................................................................................................... 5-1

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1-ii 79023084 A Rev.

CONTENTS

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79023084 A Rev. 1-1

GENERAL INFORMATION

Contents

GENERAL INFORMATION ............................................................................................................................. 1-3

Safety Alert Symbol ................................................................................................................................... 1-3

Signal Words ............................................................................................................................................. 1-3

Safety Precautions .................................................................................................................................... 1-4

Road and Highway Operation ................................................................................................................... 1-6

Safety Decals, Lights, and Reflectors ....................................................................................................... 1-7

Right and Left Hand ................................................................................................................................ 1-12

Header Lift Cylinder Stop ........................................................................................................................ 1-12

SHIELDS ....................................................................................................................................................... 1-14

Attaching Corn Head to Combine ............................................................................................................ 1-21

Leveling Header ...................................................................................................................................... 1-26

Specifications .......................................................................................................................................... 1-27

Lubrication and Service ........................................................................................................................... 1-31

SETTING UP INSTRUCTIONS ..................................................................................................................... 1-39

General .................................................................................................................................................... 1-39

Shipping Angles ...................................................................................................................................... 1-40

Shipping Stands ...................................................................................................................................... 1-41

Preparation .............................................................................................................................................. 1-42

Inner Gathering Sheets ........................................................................................................................... 1-43

Inner Divider Points ................................................................................................................................. 1-45

Outer Fenders ......................................................................................................................................... 1-47

Extremity Lights ....................................................................................................................................... 1-50

Corn Head Hopper Bottom Deflector Plate ............................................................................................. 1-51

Setup to Fit Transverse Corn Head on Conventional or Axial Combine ................................................. 1-52

Setup to Fit Conventional or Axial Corn Head on Transverse Combine ................................................. 1-57

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1-2 79023084 A Rev.

GENERAL INFORMATION

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79023084 A Rev. 1-3

GENERAL INFORMATION

Safety Alert Symbol

FIG. 1: This is the safety alert symbol. It means

ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED! Look for it, both in this manual and on safety

signs on the machine. It will direct your attention to

information that involves your safety and the safety of

others.

Hazard control and accident prevention are dependent

upon the awareness, concern, and prudence of personnel

involved in the operation, transport, maintenance, use,

and storage of equipment.

mCAUTION: Shields have been removed in

some photos for clarification. DO NOT

OPERATE HEADER UNLESS ALL SHIELDS

ARE IN PLACE.

Signal Words

FIG. 2: The words DANGER, WARNING, or CAUTION

are used with safety alert symbol. Learn to recognize

these safety alerts, and follow the recommended

precautions and safe practices.

mDANGER: Indicates an imminently

hazardous situation that, if not avoided, will

cause DEATH OR VERY SERIOUS INJURY.

mWARNING: Indicates a potentially

hazardous situation that, if not avoided,

could cause DEATH OR SERIOUS INJURY.

mCAUTION: Indicates a potentially

hazardous situation that, if not avoided,

may cause a MINOR INJURY.

Replace any DANGER, WARNING, CAUTION or

instructional decal that is not readable or is missing. The

location and part number of these decals is identified later

in this section of the manual.

IMPORTANT: The word IMPORTANT is used to identify

special instructions or procedures which, if

not strictly observed could result in

damage to, or destruction of the machine,

process or its surroundings.

NOTE: The word NOTE is used to indicate points of

particular interest for more efficient and

convenient repair or operation.

FIG. 1

Saf

FIG. 2

WC1957

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GENERAL INFORMATION

1-4 79023084 A Rev.

Safety Precautions

FIG. 3: Read and understand this section of your service

manual, the operator's manuals for the combine, and for

all the attachments before operating the combine.

Learn how to operate the combine and header and how

to use the controls properly.

Do not allow anyone to operate the combine without

proper instruction and training.

The Right Hand and Left Hand side is determined by

facing in the direction of forward travel.

IT IS TOO LATE TO REMEMBER WHAT SHOULD

HAVE BEEN DONE AFTER THE ACCIDENT HAS

HAPPENED.

For you safety and the safety of others, follow all the

safety precautions and instructions in the manuals and on

the decals affixed to the combine and its attachments.

Personal injury or death may result if these precautions

are not followed.

•READ the Operator's Manuals carefully to acquaint

yourself with the Corn Head and combine. Operating

unfamiliar equipment can cause accidents.

•ALWAYS shift transmission to neutral, stop engine,

set brake and remove start key before leaving the

operator's station, or before permitting anyone to

inspect, clean, lubricate, adjust or repair any part of

the combine or its attachments, unless otherwise

specifically recommended in the Operator's Manual.

•NEVER permit anyone to work under the Corn Head

or feeder housing or between the Corn Head and

combine UNLESS the header lift cylinder stop is fully

engaged on the lift ram, the engine is stopped, the

brake is set, the key is removed from the start switch,

and the Corn Head is latched securely to the feeder

housing.

•NEVER permit the operator or another person to

engage or disengage the header lift cylinder stop

UNLESS the combine engine is stopped, the brake

is set, and the key is removed from the start switch

while that person is between the Corn Head and the

combine or under the feeder housing to move the

header lift cylinder stop.

•BE SURE that everyone is clear of the combine

before starting the engine and mechanism or it's

attachments.

•ALWAYS be sure that all shields, guards and access

doors are in place when Corn Head is in operation.

•DO NOT try to clean, adjust, or service the Corn

Head while the Corn Head or combine is operating.

•KEEP all belts and chains in alignment and at the

proper tension.

•NEVER turn the Corn Head conveyor or drives

unless ALL parts of the body and articles of clothing

are well clear of the chains, gears, and other moving

parts.

FIG. 3

s-1123

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79023084 A Rev. 1-5

GENERAL INFORMATION

•FOR YOUR SAFETY and the safety of others,

SAFETY AND OPERATIONAL DECALS that

become damaged, faded, or come off should be

replaced immediately.

•REMEMBER that safe operation is no accident.

•ALWAYS lower the Corn Head to the ground, or

block, or lock it up securely before disconnecting or

servicing any part of the system.

•ALWAYS keep the drives, moving parts, and shields

clean of chaff and build-up to reduce the possibility of

fire.

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GENERAL INFORMATION

1-6 79023084 A Rev.

Road and Highway Operation

FIG. 4: COMPLY with your state and local LAWS and

REGULATIONS governing highway safety when moving

machinery on a highway.

•ALWAYS travel at a reasonable speed for road or

field conditions. Whenever possible, avoid traveling

near ditches, embankments and holes. Reduce

speed when turning, crossing slopes, and or rough,

slick or muddy surfaces.

•ALWAYS empty grain tank before transporting on

public roads.

•ALWAYS reduce speed GRADUALLY to maintain

adequate weight for stability on the rear (steering)

wheels whenever:

a. Slowing ENGINE speed.

b. Slowing HYDRO-TRACTION drive.

c. Applying BRAKES.

•NEVER apply turning assist individual wheel brakes

during road or highway operation. Brakes must be

locked together during road travel.

•TOWING of combine is NOT recommended!

ROTATE the Corn Head extremely lights so that the lights

are to the outside position of Corn Head when traveling

on a highway. USE SMV (slow moving vehicles) emblem

on the combine and flashing warning lights when

operating the combine and Corn Head on a highway,

unless prohibited by law.

CHECK clearance CAREFULLY before driving the

combine and Corn Head under electric lines, over

bridges, or other obstructions along the highway.

FIG. 4

s-1025

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