Aerotech ASR1100 Manuel utilisateur

ASR1100 Rotary Stage

User’s Manual

P/N: EDS131 (Revision 1.02.00)

Dedicated to the Science of Motion

Aerotech, Inc.

101 Zeta Drive,

Pittsburgh, PA, 15238

Phone: 412-963-7470

Fax: 412-963-7459

www.aerotech.com

Product Registration Register online at: http://www.-

aerotech.com/prodreg.cfm

Technical Support United States Headquarters:

Phone: (412) 967-6440

Fax: (412) 967-6870

Email: service@aerotech.com

United Kingdom:

Phone: +44 118 940 9400

Fax: +44 118 940 9401

Email: service@aerotech.co.uk

Germany:

Phone: +49 911 967 9370

Fax: +49 911 967 93720

Email: service@aerotechgmbh.de

Japan:

Phone: +81(0)47-489-1741 (Sales)

Phone: +81(0)47-489-1742 (Service)

Fax: +81(0)47-489-1743

Email: service@aerotechkk.com.jp

China:

Phone: +852-3793-3488

Email: saleschina@aerotech.com

Revision History Revision 1.02.00 February 21, 2011

Revision 1.01.00 August 16, 2010

Revision 1.00.00 August 28, 2008

Product names mentioned herein are used for identification purposes only and may be trademarks of

their respective companies.

ASR1100 Rotary Stage User's Manual Table of Contents
Table of Contents
Table of Contents iii
List of Figures v
List of Tables vii
Chapter 1: Overview 1
1.1. Standard Features 2
1.1.1. Rotary Axis 2
1.2. Optional Features 3
1.2.1. Mounting Plate 3
1.2.2. Wrenches 3
1.2.3. Electronics Controller 3
1.3. Model Numbers 4
1.4. Dimensions 5
1.5. Safety Procedures and Warnings 6
1.6. EC Declaration of Incorporation 8
Chapter 2: Installation 9
2.1. Unpacking and Handling the Stage 9
2.2. Preparing the Mounting Surface 10
2.3. Securing the Stage to the Mounting Surface 11
2.4. Attaching the Payload to the Stage 12
2.5. Changing ASR Workholding Devices 13
2.5.1. Collet Installation and Removal Procedure 13
2.6. Electrical Installation 16
2.7. Air Requirements 16
Chapter 3: Operating Specifications 17
3.1. Environmental Specifications 17
3.2. Accuracy and Temperature Effects 17
3.3. Basic Specifications 18
3.4. Load Capability 19
Chapter 4: Maintenance 21
4.1. Service and Inspection Schedule 21
4.2. Cleaning and Lubrication 22
4.2.1. Collet & Collet Chuck Lubrication and Cleaning 22
4.3. Seal Replacement 23
4.3.1. Piston Seal Change Procedure 23
Appendix A: Warranty and Field Service 25
Appendix B: Technical Changes 27
Index 29
Reader's Comments 31
www.aerotech.com iii

Table of Contents ASR1100 Rotary Stage User's Manual

iv www.aerotech.com

ASR1100 Rotary Stage User's Manual List Of Figures
List of Figures
Figure 1-1: ASR1100 Rotary Stage 1
Figure 1-2: ASR1100 Dimensions 5
Figure 2-1: ASR1100 Stage Showing Mounting Plate (Top View) 11
Figure 2-2: ASR1100 Stage Without Mounting Plate (Bottom View) 11
Figure 2-3: Installation of Collet into Collet Nut 14
Figure 2-4: Installation Procedure for Collet/Collet Nut 15
www.aerotech.com v

List of Figures ASR1100 Rotary Stage User's Manual

vi www.aerotech.com

ASR1100 Rotary Stage User's Manual List of Tables

List of Tables

Table 1-1: Model Numbering System 4

Table 3-1: Environmental Specifications 17

Table 3-2: ASR1100 Series Specifications 18

Table 3-3: ASR1100 Motor Specifications 19

Table 4-1: Recommended Lubricants 22

Table B-1: Current Changes (1.02.00) 27

Table B-2: Archived Changes 28

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List of Tables ASR1100 Rotary Stage User's Manual

viii www.aerotech.com

ASR1100 Rotary Stage User's Manual Overview

Chapter 1: Overview

Aerotech’s ASR1100 mechanical-bearing rotary stage is a system that combines high precision rotary posi-

tioning with an integrated pneumatically controlled collet chuck for material handling. The ASR1100 series util-

izes direct-drive brushless motor technology to maximize positioning performance and virtually eliminate the

need for maintenance. These features make the ASR1100 an ideal choice for applications where low main-

tenance, high throughput, and low total cost of ownership are essential.

The ASR1100 has been designed with a collet chuck that can support ER16 collets (manufactured to

DIN6499 specs) to allow for a wide range of materials and applications. This product is intended for light

industrial manufacturing or laboratory use.

This chapter introduces standard and optional features of the ASR1100, explains the model numbering sys-

tem, and gives general safety precautions. Figure 1-1 shows a typical ASR1100.

Figure 1-1: ASR1100 Rotary Stage

N O T E : Aerotech continually improves its product offerings, and listed options may be superseded at any

time. Refer to the most recent edition of the Aerotech Motion Control Product Guide for the most current

product information at www.aerotech.com.

N O T E : This manual should be read in its entirety before operating the ASR1100 system.

www.aerotech.com Chapter 1 1

Overview ASR1100 Rotary Stage User's Manual

1.1. Standard Features

1.1.1. Rotary Axis

ASR1100 stages come standard with a direct drive brushless motor with a non-contacting integral rotary

union. These features combine to create a low friction, low maintenance rotary stage capable of high accel-

erations and low positioning error. With a non-contact rotary union, there are no seals to be replaced or lubri-

cated allowing for a lifetime of maintenance free performance. The brushless, slotless motor design allows

for extremely high torque coupled with smooth motion. There are no brushes to wear, no belts to tension, and

no gears to wear resulting in a completely maintenance-free motor.

The ASR1100 is designed with an ER16 style collet chuck. The maximum tube diameter supported by the

ER16 collet chuck is 10 mm. The collet is retained with a threaded collet nut enabling quick changeover. It is

configured in a “fail-safe” normally-closed mode where full clamping force is applied when no air pressure is

present.

N O T E : Aerotech recommends using electro-polished collets manufactured to DIN6499 specs.

2 Chapter 1 www.aerotech.com

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